Helicopter Flight Dynamics: Including a Treatment of Tiltrotor Aircraft, 3rd Edition
Gareth D. Padfield CEng, PhD, FRAeS
Space Flight Dynamics, 2nd Edition
Craig A. Kluever
Performance of the Jet Transport Airplane: Analysis Methods, Flight Operations, and Regulations
Trevor M. Young
Small Unmanned Fixed‐wing Aircraft Design: A Practical Approach
Andrew J. Keane, András Sóbester, James P. Scanlan
Advanced UAV Aerodynamics, Flight Stability and Control: Novel Concepts, Theory and Applications
Pascual Marqués, Andrea Da Ronch
Differential Game Theory with Applications to Missiles and Autonomous Systems Guidance
Farhan A. Faruqi
Introduction to Nonlinear Aeroelasticity
Grigorios Dimitriadis
Introduction to Aerospace Engineering with a Flight Test Perspective
Stephen Corda
Aircraft Control Allocation
Wayne Durham, Kenneth A. Bordignon, Roger Beck
Remotely Piloted Aircraft Systems: A Human Systems Integration Perspective
Nancy J. Cooke, Leah J. Rowe, Winston Bennett Jr., DeForest Q. Joralmon
Theory and Practice of Aircraft Performance
Ajoy Kumar Kundu, Mark A. Price, David Riordan
Adaptive Aeroservoelastic Control
Ashish Tewari
The Global Airline Industry, 2nd Edition
Peter Belobaba, Amedeo Odoni, Cynthia Barnhart
Modeling the Effect of Damage in Composite Structures: Simplified Approaches
Christos Kassapoglou
Introduction to Aircraft Aeroelasticity and Loads, 2nd Edition
Jan R. Wright, Jonathan Edward Cooper
Theoretical and Computational Aerodynamics
Tapan K. Sengupta
Aircraft Aerodynamic Design: Geometry and Optimization
András Sóbester, Alexander I J Forrester
Stability and Control of Aircraft Systems: Introduction to Classical Feedback Control
Roy Langton
Aerospace Propulsion
T.W. Lee
Civil Avionics Systems, 2nd Edition
Ian Moir, Allan Seabridge, Malcolm Jukes
Aircraft Flight Dynamics and Control
Wayne Durham
Modelling and Managing Airport Performance
Konstantinos Zografos, Giovanni Andreatta, Amedeo Odoni
Advanced Aircraft Design: Conceptual Design, Analysis and Optimization of Subsonic Civil Airplanes
Egbert Torenbeek
Design and Analysis of Composite Structures: With Applications to Aerospace Structures, 2nd Edition
Christos Kassapoglou
Aircraft Systems Integration of Air‐Launched Weapons
Keith A. Rigby
Understanding Aerodynamics: Arguing from the Real Physics
Doug McLean
Design and Development of Aircraft Systems, 2nd Edition
Ian Moir, Allan Seabridge
Aircraft Design: A Systems Engineering Approach
Mohammad H. Sadraey
Introduction to UAV Systems, 4th Edition
Paul Fahlstrom, Thomas Gleason
Theory of Lift: Introductory Computational Aerodynamics in MATLAB/Octave
G.D. McBain
Sense and Avoid in UAS: Research and Applications
Plamen Angelov
Morphing Aerospace Vehicles and Structures
John Valasek
Spacecraft Systems Engineering, 4th Edition
Peter Fortescue, Graham Swinerd, John Stark
Unmanned Aircraft Systems: UAVS Design, Development and Deployment
Reg Austin
Gas Turbine Propulsion Systems
Bernie MacIsaac, Roy Langton
Aircraft Systems: Mechanical, Electrical, and Avionics Subsystems Integration, 3rd Edition
Ian Moir, Allan Seabridge
Basic Helicopter Aerodynamics, 3rd Edition
John M. Seddon, Simon Newman
System Health Management: with Aerospace Applications
Stephen B. Johnson, Thomas Gormley, Seth Kessler, Charles Mott, Ann Patterson‐Hine, Karl Reichard, Philip Scandura Jr.
Advanced Control of Aircraft, Spacecraft and Rockets
Ashish Tewari
Air Travel and Health: A Systems Perspective
Allan Seabridge, Shirley Morgan
Principles of Flight for Pilots
Peter J. Swatton
Handbook of Space Technology
Wilfried Ley, Klaus Wittmann, Willi Hallmann
Cooperative Path Planning of Unmanned Aerial Vehicles
Antonios Tsourdos, Brian White, Madhavan Shanmugavel
Design and Analysis of Composite Structures: With Applications to Aerospace Structures
Christos Kassapoglou
Introduction to Antenna Placement and Installation
Thereza Macnamara
Principles of Flight Simulation
David Allerton
Aircraft Fuel Systems
Roy Langton, Chuck Clark, Martin Hewitt, Lonnie Richards
Computational Modelling and Simulation of Aircraft and the Environment, Volume 1: Platform Kinematics and Synthetic Environment
Dominic J. Diston
Aircraft Performance Theory and Practice for Pilots, 2nd Edition
Peter J. Swatton
Military Avionics Systems
Ian Moir, Allan Seabridge, Malcolm Jukes
Aircraft Conceptual Design Synthesis
Denis Howe
Third Edition
This edition first published 2020
©2020 John Wiley & Sons Ltd
Edition History
American Institute of Aeronautics & Astronautics (1e, 2004); John Wiley & Sons Ltd (2e, 2012)
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Library of Congress Cataloging‐in‐Publication Data
Names: Seabridge, Allan, author. | Moir, Ian, author.
Title: Design and development of aircraft systems / Allan Seabridge and Ian Moir.
Description: Third edition. | Hoboken, N.J., USA : Wiley, 2020. | Series: Aerospace series | Includes bibliographical references.
Identifiers: LCCN 2019039099 (print) | LCCN 2019039100 (ebook) | ISBN 9781119611509 (hardback) | ISBN 9781119611554 (adobe pdf) | ISBN 9781119611516 (epub)
Subjects: LCSH: Airplanes–Design and construction. | Aeronautics–Systems engineering.
Classification: LCC TL671.2 .S39 2020 (print) | LCC TL671.2 (ebook) | DDC 629.135–dc23
LC record available at https://lccn.loc.gov/2019039099
LC ebook record available at https://lccn.loc.gov/2019039100
Cover Design: Wiley
Cover Images: Section view of aircraft brake components © Steve Mann/Shutterstock, Brake Assembly of aircraft © Standard store88/Shutterstock
Allan Seabridge was until 2006 the Chief Flight Systems Engineer at BAE Systems at Warton in Lancashire in the UK. In over 45 years in the aerospace industry his work has included the opportunity to work on a wide range of BAE Systems projects, including Canberra, Jaguar, Tornado, EAP, Typhoon, and Nimrod, and the opportunity to act as reviewer for Hawk, Typhoon, and the Joint Strike Fighter, as well being involved in project management, research and development, and business development. In addition, Allan has been involved in the development of a range of flight and avionics systems on a wide range of fast jets, training aircraft, and ground and maritime surveillance projects. From experience in BAE Systems with systems engineering education he is keen to encourage a further understanding of integrated engineering systems. An interest in engineering education continues since retirement with the design and delivery of systems and engineering courses at a number of UK universities at undergraduate and postgraduate level, including the Universities of Bristol, Cranfield, Lancaster, Loughborough, Manchester, and the West of England. Allan has been involved at Cranfield University for many years and been an external examiner for the MSc course in Aerospace Vehicle Design for a three‐year period.
Allan has co‐authored a number of books in the Aerospace Series with Ian Moir, all published by John Wiley. He is currently a member of the BAE Systems Heritage Department at Warton and is fully involved in their activities, working closely with a colleague to produce a project history book published by the Heritage Group: EAP: The Experimental Aircraft Programme by Allan Seabridge and Leon Skorzcewski.
Ian Moir after 20 years in the Royal Air Force as an engineering officer, went on to Smiths Industries in the UK where he was involved in a number of advanced projects. Since retiring from Smiths he spent some time as a highly respected consultant. Ian has a broad and detailed experience working in aircraft avionics systems in both military and civil aircraft. From the RAF Tornado and Army Apache helicopter to the Boeing 777 Electrical Load Management System, Ian’s work kept him at the forefront of new system developments and integrated systems in the areas of more‐electric technology and system implementations. After more than 50 years of experience in Aerospace Ian has now retired.
The field of aerospace is multi‐disciplinary and wide ranging, covering a large variety of products, disciplines, and domains, not merely in engineering but in many related supporting activities. These combine to enable the aerospace industry to produce innovative and technologically advanced vehicles. The wealth of knowledge and experience that has been gained by expert practitioners in the various aerospace fields needs to be passed onto others working in the industry and also researchers, teachers, and the student body in universities.
The Aerospace Series aims to be a practical, topical, and relevant series of books aimed at people working in the aerospace industry, including engineering professionals and operators, engineers in academia, and allied professions such as commercial and legal executives. The range of topics is intended to be wide ranging, covering design and development, manufacture, operation and support of aircraft, as well as topics such as infrastructure operations and current advances in research and technology.
Modern aircraft are a good example of a complex high‐value ‘systems of systems’ where the systems addressing all aspects of operation, for instance, the flight control, engine control, electrical power, and hydraulic systems, need to be designed to function effectively both individually and also as part of the overall system. Further complications arise as these interacting sub‐systems often have conflicting requirements, will be in service for many years, and, of course, aircraft are intended to be operated by a human pilot. The safety and efficient operation of all aircraft depends upon the success of the system design.
This is the third edition of Design and Development of Aircraft Systems and provides an excellent introduction to aircraft systems and the systems development process, with a focus on students studying in the areas of aerospace or systems who have the aim of being employed in the aviation industry or related areas. The material covered in previous editions has been expanded and includes a new chapter on Integration and Complexity. The book is a fine complement to the other Aircraft Systems‐related books in the Aerospace Series.
There is no invention that does not possess a history, none that does not build on, or learn from or owe a debt to the work of others.
Joseph Swan, 1828–1914.
From ‘Swan, 1924’ by Sean O'Brien, Litmus: Short Stories from Modern Science, Ra Page 9ed.), Comma Press, 2011.
This work is the culmination of many years of work in the field of military and civil aircraft systems engineering. My work experience has been enriched by the opportunity to work with a number of universities at undergraduate and postgraduate level to develop and add to degree courses, where the delegates unwittingly became critics and guinea pigs for my subject matter. Discussions during the courses with academics and students have broadened my knowledge considerably. In particular I would like to mention the Universities of Manchester, Loughborough, Cranfield, Bristol, the West of England, and Lancaster for their MSc and short courses attended by students and engineers from industry.
At Cranfield special thanks must go to Dr Craig Lawson, Dr Huamin Jia, and Professor Shijun Guo for inviting me to participate in their MSc modules in air vehicle design and short courses in aircraft systems design. Their international students have been most attentive and have made significant contributions to my knowledge. Dr Craig Lawson has also contributed an important section in Chapter 12 on the estimation of fuel penalties as part of the trade‐off process and has provided me with much information and advice.
I want to acknowledge the BAE Systems Heritage group members at Warton for their advice, comments, photographs, and words which they contributed freely, and often unknowingly. The content of Figure 5.23 is reproduced with kind permission of one member, Brian Weller, from his informative and well written book A history of the fly‐by‐wire Jaguar (2018, published by BAE Systems Heritage department, ISBN 978–0–9 573 755‐5‐0), an excellent bit of history. Dennis Morley and Leon Skorczewski provided images from their extensive private collections of aircraft and component photographs. In addition to images they both provided much useful information. Jim Banks gave me a lot of help and examples from the design perspective, including a scheme included in Figure 3.10. Steve McDowell advised me on some of the legal aspects of my work and ensured that the work was suitable for publication.
At BAE Systems Warton Chris Preston gave me a lot of advice on the CAD process and images. David Coates was very helpful in advising me from the public relations perspective and guiding the process of obtaining permissions. Simon Leigh from Legal Department obtained the group sign‐off from BAE Systems for permission to use their images. I would like to thank BAE Systems for their permission to use images in the following figures: 3.8, 3.10, 3.14, 3.16, 3.19, 7.6, 7.11, 7.12, 7.17. These images greatly enriched the explanations used in the text.
Figure 7.11 contains an image reproduced with kind permission of Merlin Flight Simulation Ltd, UK. Many thanks to Marion Neal of Merlin Flight Simulation for her ever helpful and cheerful response.
Many thanks are due to Ian Moir for all our past collaboration which contributed so much to this edition. This third edition of Design and Development of Aircraft Systems has been prepared without Ian Moir who has decided to retire finally after many previous attempts. He has been a colleague and a friend for more than 40 years and I really missed his input to this work. We did not always agree except on one thing: whatever we were working on was going to be the best that we could make it. The intention was always to get things right and to contribute to the learning of other engineers in the aerospace industry. I hope we succeeded.
I have received considerable help from the staff at Wiley, especially Anne Hunt and Eric Willner as well as their proof readers, copy editors, and publishing and production staff.
A4A | Airlines for America |
ABS | Automatic braking system |
AC | Alternating current |
AC | Airworthiness circular: document offering advice on specific aircraft operations |
ACARS | ARINC communications and reporting system |
ACMP | AC‐driven motor pump |
ADC | Air data computer |
ADP | Air‐driven pump |
ADIRS | Air data and inertial reference system |
ADF | Automatic direction finding |
ADM | Air data module |
ADR | Accident data recording |
ADS‐B | Automatic dependent surveillance – broadcast (see IFF) |
AFDS | Auto‐pilot and flight director system |
AFDX | Avionics fast‐switched Ethernet |
AHARS | Attitude heading and reference system |
AIMS | Aircraft information management system (Boeing) |
Al | Aluminium |
ALU | Arithmetic logic unit |
AMP | Air motor‐driven pump |
APU | Auxiliary power unit |
ARINC | Air Radio Inc (US) |
ARINC 400 Series | Series of ARINC specifications providing a design foundation for avionic equipment |
ARINC 404 | Early ARINC standard relating to the packaging of avionic equipment |
ARINC 429 | Widely used Civil Aviation data bus standard |
ARINC 500 Series | Series of ARINC specifications relating to the design of analogue avionic equipment |
ARINC 578 | ARINC standard relating to the design of VHF omni‐range (VOR) |
ARINC 579 | ARINC standard relating to the design of instrument landing systems (ILSs) |
ARINC 600 | Later ARINC standard relating to the packaging of avionic equipment |
ARINC 600 Series | Series of ARINC specifications relating to enabling technologies for avionic equipment |
ARINC 629 | ARINC standard relating to a 2 Mbit/s digital data bus |
ARINC 664 | ARINC standard relating to an aircraft full multiplex (AFDX) digital data bus |
ARINC 700 Series | Series of ARINC specifications relating to the design of digital avionic equipment |
ARINC 708 | ARINC standard relating to the design of weather radar |
ARINC 755 | ARINC standard relating to the design of multi‐mode receivers (MMR) |
ARP | Aerospace recommended practice (SAE) |
ASIC | Application‐specific integrated circuit |
ATA | Air Transport Association |
ATC | Air traffic control |
ATI | Air transport instrument, a means of specifying the size of aircraft instruments |
ATM | Air transport management |
AWG | American wire gauge |
Backwards compatibility | The ability of systems to be compatible with earlier developments/configurations |
BART | Bay Area Rapid Transport (San Francisco) |
BC | Bus controller (MIL‐STD‐1553B data bus) |
BCAR | British Civil Airworthiness Requirement |
BIT | Built‐in test |
BMS | Business management system |
CAD | Computer‐aided design |
CADMID | UK MoD procurement process |
CAIV | Cost as an independent variable |
CANBus | Automotive data bus |
CB | Circuit breaker |
CDR | Critical design review |
CDU | Control and display unit |
CFC | Chloro‐fluoro‐carbon compounds |
CFD | Computational fluid dynamics |
CFIT | Controlled flight into terrain |
CG, cg | Centre of gravity |
CNI | Communications, navigation, identification |
Cold Soak | Prolonged exposure to cold temperatures |
Com | Command channel |
COMINT | Communications intelligence |
COTS | Commercial off the shelf |
CPIOM | Common processor input/output module |
CPM | Common processing module |
CPU | Central processing unit |
CRM | Crew resource management |
CS | Certification specification |
CSG | Computer symbol generator |
Cu | Copper |
CVR | Cockpit voice recorder |
DC | Direct current |
DCMP | DC motor‐driven pump |
Def Stan | Defence standard |
DME | Distance measuring equipment |
DMC | Display management computer |
DoD | Department of Defense (US) |
DOORS | A requirements management tool |
Downey cycle | Procurement model once used by the UK MoD |
DRL | Data requirements list |
DVI | Direct voice input |
EASA | European Aviation Safety Administration |
ECAM | Electronic check‐out and maintenance (Airbus) |
ECS | Environmental control system |
EDP | Engine‐driven pump |
EDR | Engineering design requirements |
EEC | Electronic engine controller |
EFIS | Electronic flight instrument system |
EICAS | Engine indication and crew alerting system |
ELMS | Electrical load management system |
EMC | Electro‐magnetic compatibility |
EMH | Electro‐magnetic health |
EMI | Electro‐magnetic interference |
EOS | Electro‐optical system |
EPB | External power breaker |
ESM | Electronic support measures |
ETOPS | Extended twin operations |
EUROCAE | European Organisation for Civil Aviation Equipment |
FAA | Federal Aviation Administration (US) |
FADEC | Full authority digital engine control |
FAR | Federal airworthiness requirement |
FAV | First article verification |
FBW | Fly‐by‐wire |
FCS | Flight control system |
FCU | Flight control unit |
FL | Flight level |
FMECA | Failure mode and criticality analysis |
FMQGC | Fuel management and quantity gauging computer |
FMS | Flight management system |
FOB | Fuel on board |
Forwards compatibility | The ability of systems to be compatible with future developments/configurations |
FRR | Final readiness review |
Full duplex | A data bus that passes data in a bi‐directional manner |
G&C | Guidance and control |
GATM | Global air traffic management |
GCB | Generator control breaker |
GCU | Generator control unit |
GHz | 109 Hertz (gigaHertz) |
GPS | Global positioning system |
GPWS | Ground proximity warning system (see also TAWS) |
GUI | Graphical user interface |
gpm | Gallons per minute |
Half Duplex | A data bus that passes data in a uni‐directional manner |
HALT | Hardware accelerated life test |
HF | High frequency |
HIRF | High‐intensity radio frequency |
HMI | Human–machine interface |
HOTAS | Hands on throttle and stick |
Hot soak | Prolonged exposure to high temperatures |
HP | Horse power |
HUD | Head‐up display |
IAS | Indicated airspeed |
IC | Integrated circuit |
ICD | Interface control document |
IDG | Integrated drive generator |
IEEE 1498 | High‐speed data bus |
IFE | In‐flight entertainment |
IFF/SSR | Information friend or foe/secondary surveillance radar (see ADS‐B) |
ILS | Instrument landing system – an approach aid used for guiding the aircraft on a final approach to landing |
IMA | Integrated modular architecture |
IMINT | Image intelligence |
INCOSE | International Council On Systems Engineering |
INS | Inertial navigation system |
I/O | Input/output |
IPT | Integrated product team |
IR | Infra‐red |
IRS | Inertial reference system |
ISIS | Integrated standby instrument system |
IT | Information technology |
ITAR | International Traffic in Arms Regulations |
JAA | Joint Aviation Authorities (Europe) (see EASA) |
JAR | Joint airworthiness requirement |
JASC | Joint aircraft system/component (FAA) |
kbit | 103 bit (kilobit) |
LCD | Liquid crystal display |
LCN | Load classification number (runway) |
LED | Light‐emitting diode |
LfE | Learning from experience |
LoC | Lines of code |
LOX | Liquid oxygen |
LP | Low pressure |
LRI | Line replaceable item |
LRU | Line replaceable unit |
LVDT | Linear variable differential transformer |
Mach | The speed of an aircraft in relation to the speed of sound |
MAD | Magnetic anomaly detector |
MAU | Modular avionics unit |
Mbit | 106 bit (megabit) |
MCDU | Multi‐function control and display unit |
MCU | Modular concept unit |
MEA | More electric aircraft |
MHz | 106 Hertz (megaHertz) |
MIL‐HBK | Military Handbook: a US military publication |
MIL‐STD‐1553B | Widely used military data bus standard |
MLS | Microwave landing system: an advanced approach aid used for guiding the aircraft on a final approach to landing |
MMEL | Master minimum equipment list |
MMR | Multi‐mode receiver: a receiver containing GPS, ILS, and MLS receivers |
MoD | Ministry of Defence (UK) |
Mode S | A communication system used to exchange flight data between adjacent aircraft and air traffic control |
Mon | Monitor channel |
MPCDU | Multi‐purpose control and display unit |
MPP | Master programme plan |
NASA | National Aeronautics & Space Agency (US) |
NATO | North Atlantic Treaty Organisation |
Nav Aids | Navigation aids |
ND | Navigation display |
NDA | Non‐disclosure agreement |
NRC | Non‐recurring costs |
NTSB | National Transportation Safety Board |
OAT | Outside air temperature |
OBOGS | On‐board oxygen generating system |
OOD | Object‐oriented design |
PBS | Product breakdown structure |
PC | Personal computer |
PDR | Preliminary design review |
PFD | Primary flight display |
PHM | Prognostics and health management |
PRR | Production readiness review |
psi | Pounds per square inch |
PTU | Power transfer unit |
Quadrax | A four‐wire duel half duplex data bus connection arrangement that enables data to passed each way thereby effectively achieving bi‐directional data transfers (favoured by Airbus) |
QMS | Quality management system |
RAM | Random access memory |
RASP | Recognised air surface picture |
RAT | Ram air turbine |
R&D | Research and development |
RDC | Remote data concentrator |
RF | Radio frequency |
RFI | Request for information |
RFP | Request for proposal |
RIO | Remote I/O |
ROM | Read only memory |
RT | Remote terminal (MIL‐STD‐1553B data bus) |
RTCA | Radio Technical Committee Association (US) |
RVDT | Rotary variable differential transformer |
SAE | Society of Automotive Engineers (US) |
SAHRS | Secondary attitude and heading reference system |
SARS | Severe acute respiratory syndrome |
SATCOM | Satellite communications |
SBAC | Society of British Aerospace Companies (UK) |
SDD | System design document |
SDR | System design review |
sfc | Specific fuel consumption |
SIGINT | Signals intelligence |
SOW | Statement of work |
SPC | Statistical process control |
SRR | System requirements review |
SSA | System safety analysis |
SSPC | Solid state power controller |
SSR | Software specification review |
Stanag | Standardisation agreement (NATO) |
SysML | System modelling language |
System of systems | A systems embracing a collection of other systems |
S/UTP | Shrouded unshielded twisted pair |
TAS | True airspeed |
TAWS | Terrain avoidance warning system |
TCAS | Traffic collision avoidance system |
TCP | Tri‐cresyl phosphate |
TRR | Test readiness review |
TRU | Transformer rectifier unit |
TV | Television |
Twinax | A two‐wire half‐duplex data bus connection that allows unidirectional data transfers (favoured by Boeing) |
UAV | Unmanned air vehicle |
UK | United Kingdom |
UML | Unified modelling language |
US, USA | United States (of America) |
USMS | Utility systems management system |
UTP | Unshielded twisted pair |
UV | Ultra‐violet |
VHF | Very high frequency |
VMS | Vehicle management system |
VOC | Volatile oil compound |
VOR | VHF Omni‐Range: a commonly used navigation beacon in civil aerospace |
WBS | Work breakdown structure |