Cover: Design and Development of Aircraft Systems, Third Edition by Allan Seabridge and Ian Moir

Aerospace Series

Helicopter Flight Dynamics: Including a Treatment of Tiltrotor Aircraft, 3rd Edition
Gareth D. Padfield CEng, PhD, FRAeS

Space Flight Dynamics, 2nd Edition
Craig A. Kluever

Performance of the Jet Transport Airplane: Analysis Methods, Flight Operations, and Regulations
Trevor M. Young

Small Unmanned Fixed‐wing Aircraft Design: A Practical Approach
Andrew J. Keane, András Sóbester, James P. Scanlan

Advanced UAV Aerodynamics, Flight Stability and Control: Novel Concepts, Theory and Applications
Pascual Marqués, Andrea Da Ronch

Differential Game Theory with Applications to Missiles and Autonomous Systems Guidance
Farhan A. Faruqi

Introduction to Nonlinear Aeroelasticity
Grigorios Dimitriadis

Introduction to Aerospace Engineering with a Flight Test Perspective
Stephen Corda

Aircraft Control Allocation
Wayne Durham, Kenneth A. Bordignon, Roger Beck

Remotely Piloted Aircraft Systems: A Human Systems Integration Perspective
Nancy J. Cooke, Leah J. Rowe, Winston Bennett Jr., DeForest Q. Joralmon

Theory and Practice of Aircraft Performance
Ajoy Kumar Kundu, Mark A. Price, David Riordan

Adaptive Aeroservoelastic Control
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The Global Airline Industry, 2nd Edition
Peter Belobaba, Amedeo Odoni, Cynthia Barnhart

Modeling the Effect of Damage in Composite Structures: Simplified Approaches
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Introduction to Aircraft Aeroelasticity and Loads, 2nd Edition
Jan R. Wright, Jonathan Edward Cooper

Theoretical and Computational Aerodynamics
Tapan K. Sengupta

Aircraft Aerodynamic Design: Geometry and Optimization
András Sóbester, Alexander I J Forrester

Stability and Control of Aircraft Systems: Introduction to Classical Feedback Control
Roy Langton

Aerospace Propulsion
T.W. Lee

Civil Avionics Systems, 2nd Edition
Ian Moir, Allan Seabridge, Malcolm Jukes

Aircraft Flight Dynamics and Control
Wayne Durham

Modelling and Managing Airport Performance
Konstantinos Zografos, Giovanni Andreatta, Amedeo Odoni

Advanced Aircraft Design: Conceptual Design, Analysis and Optimization of Subsonic Civil Airplanes
Egbert Torenbeek

Design and Analysis of Composite Structures: With Applications to Aerospace Structures, 2nd Edition
Christos Kassapoglou

Aircraft Systems Integration of Air‐Launched Weapons
Keith A. Rigby

Understanding Aerodynamics: Arguing from the Real Physics
Doug McLean

Design and Development of Aircraft Systems, 2nd Edition
Ian Moir, Allan Seabridge

Aircraft Design: A Systems Engineering Approach
Mohammad H. Sadraey

Introduction to UAV Systems, 4th Edition
Paul Fahlstrom, Thomas Gleason

Theory of Lift: Introductory Computational Aerodynamics in MATLAB/Octave
G.D. McBain

Sense and Avoid in UAS: Research and Applications
Plamen Angelov

Morphing Aerospace Vehicles and Structures
John Valasek

Spacecraft Systems Engineering, 4th Edition
Peter Fortescue, Graham Swinerd, John Stark

Unmanned Aircraft Systems: UAVS Design, Development and Deployment
Reg Austin

Gas Turbine Propulsion Systems
Bernie MacIsaac, Roy Langton

Aircraft Systems: Mechanical, Electrical, and Avionics Subsystems Integration, 3rd Edition
Ian Moir, Allan Seabridge

Basic Helicopter Aerodynamics, 3rd Edition
John M. Seddon, Simon Newman

System Health Management: with Aerospace Applications
Stephen B. Johnson, Thomas Gormley, Seth Kessler, Charles Mott, Ann Patterson‐Hine, Karl Reichard, Philip Scandura Jr.

Advanced Control of Aircraft, Spacecraft and Rockets
Ashish Tewari

Air Travel and Health: A Systems Perspective
Allan Seabridge, Shirley Morgan

Principles of Flight for Pilots
Peter J. Swatton

Handbook of Space Technology
Wilfried Ley, Klaus Wittmann, Willi Hallmann

Cooperative Path Planning of Unmanned Aerial Vehicles
Antonios Tsourdos, Brian White, Madhavan Shanmugavel

Design and Analysis of Composite Structures: With Applications to Aerospace Structures
Christos Kassapoglou

Introduction to Antenna Placement and Installation
Thereza Macnamara

Principles of Flight Simulation
David Allerton

Aircraft Fuel Systems
Roy Langton, Chuck Clark, Martin Hewitt, Lonnie Richards

Computational Modelling and Simulation of Aircraft and the Environment, Volume 1: Platform Kinematics and Synthetic Environment
Dominic J. Diston

Aircraft Performance Theory and Practice for Pilots, 2nd Edition
Peter J. Swatton

Military Avionics Systems
Ian Moir, Allan Seabridge, Malcolm Jukes

Aircraft Conceptual Design Synthesis
Denis Howe

Design and Development of Aircraft Systems


Third Edition



Allan Seabridge and Ian Moir








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About the Authors

Allan Seabridge was until 2006 the Chief Flight Systems Engineer at BAE Systems at Warton in Lancashire in the UK. In over 45 years in the aerospace industry his work has included the opportunity to work on a wide range of BAE Systems projects, including Canberra, Jaguar, Tornado, EAP, Typhoon, and Nimrod, and the opportunity to act as reviewer for Hawk, Typhoon, and the Joint Strike Fighter, as well being involved in project management, research and development, and business development. In addition, Allan has been involved in the development of a range of flight and avionics systems on a wide range of fast jets, training aircraft, and ground and maritime surveillance projects. From experience in BAE Systems with systems engineering education he is keen to encourage a further understanding of integrated engineering systems. An interest in engineering education continues since retirement with the design and delivery of systems and engineering courses at a number of UK universities at undergraduate and postgraduate level, including the Universities of Bristol, Cranfield, Lancaster, Loughborough, Manchester, and the West of England. Allan has been involved at Cranfield University for many years and been an external examiner for the MSc course in Aerospace Vehicle Design for a three‐year period.

Allan has co‐authored a number of books in the Aerospace Series with Ian Moir, all published by John Wiley. He is currently a member of the BAE Systems Heritage Department at Warton and is fully involved in their activities, working closely with a colleague to produce a project history book published by the Heritage Group: EAP: The Experimental Aircraft Programme by Allan Seabridge and Leon Skorzcewski.

Ian Moir after 20 years in the Royal Air Force as an engineering officer, went on to Smiths Industries in the UK where he was involved in a number of advanced projects. Since retiring from Smiths he spent some time as a highly respected consultant. Ian has a broad and detailed experience working in aircraft avionics systems in both military and civil aircraft. From the RAF Tornado and Army Apache helicopter to the Boeing 777 Electrical Load Management System, Ian’s work kept him at the forefront of new system developments and integrated systems in the areas of more‐electric technology and system implementations. After more than 50 years of experience in Aerospace Ian has now retired.

Series Preface

The field of aerospace is multi‐disciplinary and wide ranging, covering a large variety of products, disciplines, and domains, not merely in engineering but in many related supporting activities. These combine to enable the aerospace industry to produce innovative and technologically advanced vehicles. The wealth of knowledge and experience that has been gained by expert practitioners in the various aerospace fields needs to be passed onto others working in the industry and also researchers, teachers, and the student body in universities.

The Aerospace Series aims to be a practical, topical, and relevant series of books aimed at people working in the aerospace industry, including engineering professionals and operators, engineers in academia, and allied professions such as commercial and legal executives. The range of topics is intended to be wide ranging, covering design and development, manufacture, operation and support of aircraft, as well as topics such as infrastructure operations and current advances in research and technology.

Modern aircraft are a good example of a complex high‐value ‘systems of systems’ where the systems addressing all aspects of operation, for instance, the flight control, engine control, electrical power, and hydraulic systems, need to be designed to function effectively both individually and also as part of the overall system. Further complications arise as these interacting sub‐systems often have conflicting requirements, will be in service for many years, and, of course, aircraft are intended to be operated by a human pilot. The safety and efficient operation of all aircraft depends upon the success of the system design.

This is the third edition of Design and Development of Aircraft Systems and provides an excellent introduction to aircraft systems and the systems development process, with a focus on students studying in the areas of aerospace or systems who have the aim of being employed in the aviation industry or related areas. The material covered in previous editions has been expanded and includes a new chapter on Integration and Complexity. The book is a fine complement to the other Aircraft Systems‐related books in the Aerospace Series.

Jonathan Cooper and Peter Belobaba

Acknowledgements

There is no invention that does not possess a history, none that does not build on, or learn from or owe a debt to the work of others.

Joseph Swan, 1828–1914.

From ‘Swan, 1924’ by Sean O'Brien, Litmus: Short Stories from Modern Science, Ra Page 9ed.), Comma Press, 2011.

This work is the culmination of many years of work in the field of military and civil aircraft systems engineering. My work experience has been enriched by the opportunity to work with a number of universities at undergraduate and postgraduate level to develop and add to degree courses, where the delegates unwittingly became critics and guinea pigs for my subject matter. Discussions during the courses with academics and students have broadened my knowledge considerably. In particular I would like to mention the Universities of Manchester, Loughborough, Cranfield, Bristol, the West of England, and Lancaster for their MSc and short courses attended by students and engineers from industry.

At Cranfield special thanks must go to Dr Craig Lawson, Dr Huamin Jia, and Professor Shijun Guo for inviting me to participate in their MSc modules in air vehicle design and short courses in aircraft systems design. Their international students have been most attentive and have made significant contributions to my knowledge. Dr Craig Lawson has also contributed an important section in Chapter 12 on the estimation of fuel penalties as part of the trade‐off process and has provided me with much information and advice.

I want to acknowledge the BAE Systems Heritage group members at Warton for their advice, comments, photographs, and words which they contributed freely, and often unknowingly. The content of Figure 5.23 is reproduced with kind permission of one member, Brian Weller, from his informative and well written book A history of the fly‐by‐wire Jaguar (2018, published by BAE Systems Heritage department, ISBN 978–0–9 573 755‐5‐0), an excellent bit of history. Dennis Morley and Leon Skorczewski provided images from their extensive private collections of aircraft and component photographs. In addition to images they both provided much useful information. Jim Banks gave me a lot of help and examples from the design perspective, including a scheme included in Figure 3.10. Steve McDowell advised me on some of the legal aspects of my work and ensured that the work was suitable for publication.

At BAE Systems Warton Chris Preston gave me a lot of advice on the CAD process and images. David Coates was very helpful in advising me from the public relations perspective and guiding the process of obtaining permissions. Simon Leigh from Legal Department obtained the group sign‐off from BAE Systems for permission to use their images. I would like to thank BAE Systems for their permission to use images in the following figures: 3.8, 3.10, 3.14, 3.16, 3.19, 7.6, 7.11, 7.12, 7.17. These images greatly enriched the explanations used in the text.

Figure 7.11 contains an image reproduced with kind permission of Merlin Flight Simulation Ltd, UK. Many thanks to Marion Neal of Merlin Flight Simulation for her ever helpful and cheerful response.

Many thanks are due to Ian Moir for all our past collaboration which contributed so much to this edition. This third edition of Design and Development of Aircraft Systems has been prepared without Ian Moir who has decided to retire finally after many previous attempts. He has been a colleague and a friend for more than 40 years and I really missed his input to this work. We did not always agree except on one thing: whatever we were working on was going to be the best that we could make it. The intention was always to get things right and to contribute to the learning of other engineers in the aerospace industry. I hope we succeeded.

I have received considerable help from the staff at Wiley, especially Anne Hunt and Eric Willner as well as their proof readers, copy editors, and publishing and production staff.

June 2019

Allan Seabridge
Dent, Cumbria, UK

Glossary of Terms

A4A Airlines for America
ABS Automatic braking system
AC Alternating current
AC Airworthiness circular: document offering advice on specific aircraft operations
ACARS ARINC communications and reporting system
ACMP AC‐driven motor pump
ADC Air data computer
ADP Air‐driven pump
ADIRS Air data and inertial reference system
ADF Automatic direction finding
ADM Air data module
ADR Accident data recording
ADS‐B Automatic dependent surveillance – broadcast (see IFF)
AFDS Auto‐pilot and flight director system
AFDX Avionics fast‐switched Ethernet
AHARS Attitude heading and reference system
AIMS Aircraft information management system (Boeing)
Al Aluminium
ALU Arithmetic logic unit
AMP Air motor‐driven pump
APU Auxiliary power unit
ARINC Air Radio Inc (US)
ARINC 400 Series Series of ARINC specifications providing a design foundation for avionic equipment
ARINC 404 Early ARINC standard relating to the packaging of avionic equipment
ARINC 429 Widely used Civil Aviation data bus standard
ARINC 500 Series Series of ARINC specifications relating to the design of analogue avionic equipment
ARINC 578 ARINC standard relating to the design of VHF omni‐range (VOR)
ARINC 579 ARINC standard relating to the design of instrument landing systems (ILSs)
ARINC 600 Later ARINC standard relating to the packaging of avionic equipment
ARINC 600 Series Series of ARINC specifications relating to enabling technologies for avionic equipment
ARINC 629 ARINC standard relating to a 2 Mbit/s digital data bus
ARINC 664 ARINC standard relating to an aircraft full multiplex (AFDX) digital data bus
ARINC 700 Series Series of ARINC specifications relating to the design of digital avionic equipment
ARINC 708 ARINC standard relating to the design of weather radar
ARINC 755 ARINC standard relating to the design of multi‐mode receivers (MMR)
ARP Aerospace recommended practice (SAE)
ASIC Application‐specific integrated circuit
ATA Air Transport Association
ATC Air traffic control
ATI Air transport instrument, a means of specifying the size of aircraft instruments
ATM Air transport management
AWG American wire gauge

Backwards compatibility The ability of systems to be compatible with earlier developments/configurations
BART Bay Area Rapid Transport (San Francisco)
BC Bus controller (MIL‐STD‐1553B data bus)
BCAR British Civil Airworthiness Requirement
BIT Built‐in test
BMS Business management system

CAD Computer‐aided design
CADMID UK MoD procurement process
CAIV Cost as an independent variable
CANBus Automotive data bus
CB Circuit breaker
CDR Critical design review
CDU Control and display unit
CFC Chloro‐fluoro‐carbon compounds
CFD Computational fluid dynamics
CFIT Controlled flight into terrain
CG, cg Centre of gravity
CNI Communications, navigation, identification
Cold Soak Prolonged exposure to cold temperatures
Com Command channel
COMINT Communications intelligence
COTS Commercial off the shelf
CPIOM Common processor input/output module
CPM Common processing module
CPU Central processing unit
CRM Crew resource management
CS Certification specification
CSG Computer symbol generator
Cu Copper
CVR Cockpit voice recorder

DC Direct current
DCMP DC motor‐driven pump
Def Stan Defence standard
DME Distance measuring equipment
DMC Display management computer
DoD Department of Defense (US)
DOORS A requirements management tool
Downey cycle Procurement model once used by the UK MoD
DRL Data requirements list
DVI Direct voice input

EASA European Aviation Safety Administration
ECAM Electronic check‐out and maintenance (Airbus)
ECS Environmental control system
EDP Engine‐driven pump
EDR Engineering design requirements
EEC Electronic engine controller
EFIS Electronic flight instrument system
EICAS Engine indication and crew alerting system
ELMS Electrical load management system
EMC Electro‐magnetic compatibility
EMH Electro‐magnetic health
EMI Electro‐magnetic interference
EOS Electro‐optical system
EPB External power breaker
ESM Electronic support measures
ETOPS Extended twin operations
EUROCAE European Organisation for Civil Aviation Equipment

FAA Federal Aviation Administration (US)
FADEC Full authority digital engine control
FAR Federal airworthiness requirement
FAV First article verification
FBW Fly‐by‐wire
FCS Flight control system
FCU Flight control unit
FL Flight level
FMECA Failure mode and criticality analysis
FMQGC Fuel management and quantity gauging computer
FMS Flight management system
FOB Fuel on board
Forwards compatibility The ability of systems to be compatible with future developments/configurations
FRR Final readiness review
Full duplex A data bus that passes data in a bi‐directional manner

G&C Guidance and control
GATM Global air traffic management
GCB Generator control breaker
GCU Generator control unit
GHz 109 Hertz (gigaHertz)
GPS Global positioning system
GPWS Ground proximity warning system (see also TAWS)
GUI Graphical user interface
gpm Gallons per minute
Half Duplex A data bus that passes data in a uni‐directional manner
HALT Hardware accelerated life test
HF High frequency
HIRF High‐intensity radio frequency
HMI Human–machine interface
HOTAS Hands on throttle and stick
Hot soak Prolonged exposure to high temperatures
HP Horse power
HUD Head‐up display

IAS Indicated airspeed
IC Integrated circuit
ICD Interface control document
IDG Integrated drive generator
IEEE 1498 High‐speed data bus
IFE In‐flight entertainment
IFF/SSR Information friend or foe/secondary surveillance radar (see ADS‐B)
ILS Instrument landing system – an approach aid used for guiding the aircraft on a final approach to landing
IMA Integrated modular architecture
IMINT Image intelligence
INCOSE International Council On Systems Engineering
INS Inertial navigation system
I/O Input/output
IPT Integrated product team
IR Infra‐red
IRS Inertial reference system
ISIS Integrated standby instrument system
IT Information technology
ITAR International Traffic in Arms Regulations

JAA Joint Aviation Authorities (Europe) (see EASA)
JAR Joint airworthiness requirement
JASC Joint aircraft system/component (FAA)

kbit 103 bit (kilobit)

LCD Liquid crystal display
LCN Load classification number (runway)
LED Light‐emitting diode
LfE Learning from experience
LoC Lines of code
LOX Liquid oxygen
LP Low pressure
LRI Line replaceable item
LRU Line replaceable unit
LVDT Linear variable differential transformer

Mach The speed of an aircraft in relation to the speed of sound
MAD Magnetic anomaly detector
MAU Modular avionics unit
Mbit 106 bit (megabit)
MCDU Multi‐function control and display unit
MCU Modular concept unit
MEA More electric aircraft
MHz 106 Hertz (megaHertz)
MIL‐HBK Military Handbook: a US military publication
MIL‐STD‐1553B Widely used military data bus standard
MLS Microwave landing system: an advanced approach aid used for guiding the aircraft on a final approach to landing
MMEL Master minimum equipment list
MMR Multi‐mode receiver: a receiver containing GPS, ILS, and MLS receivers
MoD Ministry of Defence (UK)
Mode S A communication system used to exchange flight data between adjacent aircraft and air traffic control
Mon Monitor channel
MPCDU Multi‐purpose control and display unit
MPP Master programme plan

NASA National Aeronautics & Space Agency (US)
NATO North Atlantic Treaty Organisation
Nav Aids Navigation aids
ND Navigation display
NDA Non‐disclosure agreement
NRC Non‐recurring costs
NTSB National Transportation Safety Board

OAT Outside air temperature
OBOGS On‐board oxygen generating system
OOD Object‐oriented design

PBS Product breakdown structure
PC Personal computer
PDR Preliminary design review
PFD Primary flight display
PHM Prognostics and health management
PRR Production readiness review
psi Pounds per square inch
PTU Power transfer unit

Quadrax A four‐wire duel half duplex data bus connection arrangement that enables data to passed each way thereby effectively achieving bi‐directional data transfers (favoured by Airbus)
QMS Quality management system

RAM Random access memory
RASP Recognised air surface picture
RAT Ram air turbine
R&D Research and development
RDC Remote data concentrator
RF Radio frequency
RFI Request for information
RFP Request for proposal
RIO Remote I/O
ROM Read only memory
RT Remote terminal (MIL‐STD‐1553B data bus)
RTCA Radio Technical Committee Association (US)
RVDT Rotary variable differential transformer

SAE Society of Automotive Engineers (US)
SAHRS Secondary attitude and heading reference system
SARS Severe acute respiratory syndrome
SATCOM Satellite communications
SBAC Society of British Aerospace Companies (UK)
SDD System design document
SDR System design review
sfc Specific fuel consumption
SIGINT Signals intelligence
SOW Statement of work
SPC Statistical process control
SRR System requirements review
SSA System safety analysis
SSPC Solid state power controller
SSR Software specification review
Stanag Standardisation agreement (NATO)
SysML System modelling language
System of systems A systems embracing a collection of other systems
S/UTP Shrouded unshielded twisted pair

TAS True airspeed
TAWS Terrain avoidance warning system
TCAS Traffic collision avoidance system
TCP Tri‐cresyl phosphate
TRR Test readiness review
TRU Transformer rectifier unit
TV Television
Twinax A two‐wire half‐duplex data bus connection that allows unidirectional data transfers (favoured by Boeing)

UAV Unmanned air vehicle
UK United Kingdom
UML Unified modelling language
US, USA United States (of America)
USMS Utility systems management system
UTP Unshielded twisted pair
UV Ultra‐violet

VHF Very high frequency
VMS Vehicle management system
VOC Volatile oil compound
VOR VHF Omni‐Range: a commonly used navigation beacon in civil aerospace

WBS Work breakdown structure