Pharmaceutical Microbiological Quality Assurance and Control by David Roesti, Marcel Goverde

Pharmaceutical Microbiological Quality Assurance and Control

Practical Guide for Non‐Sterile Manufacturing

 

Edited by

 

David Roesti

Novartis Pharma Stein AG, Switzerland

Marcel Goverde

MGP Consulting GmbH, Switzerland

 

 

 

 

 

 

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Editors

David Roesti, PhD
Novartis Pharma Stein AG, Stein, Switzerland
david.roesti@novartis.com

Dr. David Roesti holds a PhD in microbial ecology from the University of Neuchâtel, Switzerland, and has more than 20 years of experience in the field of microbiology within various domains (drug product manufacturing, food microbiology, biogas production, and microbial interactions in the rhizosphere). Currently, he works at Novartis Pharma AG in Stein, Switzerland, in the Manufacturing Science & Technology department and is responsible to define the microbial control strategy at the site and is a global subject matter expert in microbiology for the Novartis group. Prior to this assignment, he led the Rapid Microbiological Methods team at Novartis Pharma AG and was the laboratory supervisor for the microbiological testing of non‐sterile drug products at Novartis Pharma Stein AG. David Roesti is an elected member of the General Chapters Microbiology Expert Committee of the Unites States Pharmacopoeia 2015–2020 revision cycle and is a member of the advisory board of the European Compliance Academy Microbiology Group. Finally, David Roesti is main author or coauthor of many different publications in either peer‐reviewed journals or book chapters and has regularly held presentations in scientific congresses or expert groups.

Marcel Goverde, PhD
MGP Consulting GmbH, Binningen, Switzerland
g@mgp.li

Dr. Marcel Goverde studied biology at the University of Basel, where he gained his PhD in 2001. He gathered first work experience as a scientific collaborator in the agro‐biological section of Novartis. He is now associated with a development project in Costa Rica and teaching at different school levels. From 2002 to 2010 he led several QC labs for microbiology at F. Hoffmann‐La Roche Ltd. From 2010 to 2011 he worked as a QC expert for microbiology at Novartis Pharma Ltd. Since 2011 he has been running his own business for consulting, training, project, and deviation management named MGP Consulting GmbH. Marcel Goverde is a regular speaker at different institutions and has written several scientific papers. He has been the Swiss expert in the EDQM group for Modern Microbiological Methods since 2003, which was then integrated into Group 1 (Microbiological Methods and Statistical Analysis) in 2015. Marcel Goverde is deputy chair of the ECA Pharmaceutical Microbiology Working Group and holds a green belt in Lean Six Sigma.

List of Contributors

Ina Bach, PhD
Global Compliance Assistance, St. Gallen, Switzerland
ina.bach@dr‐bach.ch

Dr. Ina Bach is an independent consultant specializing in the areas of quality assurance, compliance, and auditing, with particular application to the pharmaceutical and biotech industry. Ina Bach has worked over 15 years as a senior compliance auditor in a Global Auditing and Compliance group of one of the top 10 international pharmaceutical companies and as an inspector for the Swiss regulator authority. When she was working for the authorities, she also worked closely with international health organization as a nominated inspector in several of prequalification projects. Additionally, she can look back on many years of experience in the pharmaceutical industry in which she was in responsible positions involved in the development, manufacture of various dosage forms, in project management, as well as in quality assurance and quality control.

Tony Cundell, PhD
Microbiological Consulting, LLC, Scarsdale, NY, USA
tonycundell@gmail.com

Dr. Tony Cundell consults with a number of pharmaceutical, consumer health, and dietary supplement companies; microbiology instrument manufacturers; contract testing laboratories; and sterile compounding pharmacies in the areas of microbial risk assessment, regulatory affairs, and microbiological testing. Prior to November 2013, he worked for Merck Research Laboratories in Summit, New Jersey, as the Senior Principal Scientist in early phase drug development. Earlier in his career, Tony Cundell worked at a director level in Quality Control and Product Development organizations at the New York Blood Center, Lederle Laboratories, Wyeth Pharmaceuticals, and Schering‐Plough. He is a member of the 2015–2020 USP Microbiology Committee of Experts where he takes a leadership role in the area of modern microbiology methods, cochairing the USP Expert Panel that published a stimuli article in the September–October 2017 Pharmacopeial Forum entitled The Development of Compendial Rapid Sterility Tests. Tony Cundell chaired the PDA task force responsible for the ground‐breaking 2000 Technical Report No. 33 The Development, Validation, and Implementation of New (Rapid) Microbiological Methods. In June 2009, he coedited with Anthony Fontana a book entitled Water Activity Applications in the Pharmaceutical Industry and contributed two chapters to the book. He was cochair of the PDA task force responsible for 2014 Technical Report No. 67 Exclusion of Objectionable Microorganisms from Non‐Sterile Drug Products. He received the 2016 PDA Martin Van Trieste Pharmaceutical Science Award for outstanding contributions to the advancement of pharmaceutical science. He has a PhD in microbiology from Lincoln University, Canterbury, New Zealand.

Christine E. Farrance, PhD
Senior Director of R&D and Scientific Affairs, Charles River Laboratories, Inc., Newark, DE, USA
Christine.Farrance@crl.com

Dr. Christine E. Farrance received a Ph.D. in Cellular and Molecular Biology from the University of Pennsylvania, a B.S. in Biochemistry from Cornell University, and has more than 20 years of experience conducting both applied and basic research using molecular, microbial, genetic, and biochemical techniques. Currently, Senior Director of R&D and Scientific Affairs at Charles River Laboratories, Inc., she manages the scientific development projects and priorities across a cross‐functional team. She is also involved in coordinating research studies, and developing technical content for publications, presentations, and training. In addition, she provides her expertise to other business units within Charles River for technical trouble shooting and evaluation of new technologies. Before joining Accugenix/Charles River, she was a scientist at a nonprofit institute developing a plant‐based production system for recombinant vaccines and protein therapeutics. Her work has also included research in the food safety industry, and in plant‐based production systems for monoclonal antibodies as a Research Assistant Professor. Christine Farrance brings unique scientific and technical experiences to Charles River.

Oliver Gordon, PhD
The Francis Crick Institute, London, United Kingdom
Oliver.Gordon@crick.ac.uk

Dr. Oliver Gordon studied Molecular Biology (main focus in Microbiology and Infection Biology) at the Biocenter and the University Hospital in Basel, Switzerland. From 2010 to 2014, he was working at Novartis Pharma AG in Switzerland in the QA/QC‐Microbiology department in the Launch Center for Rapid Microbiological Methods. As Rapid Microbiology Specialist, he played a leading role in evaluation and validation of Rapid Microbiological Methods and the subsequent replacement of Traditional Microbiological Methods, including method transfers to interested Novartis sites worldwide. In 2014, he started a PhD in the lab of Caetano Reis e Sousa at the Francis Crick Institute in London, where his research focuses on understanding how molecules released from dead cells modulate immune and tissue repair responses.

Ingo Grimm
Director Sales & Services, Labor LS, Bad Bocklet, Germany
ingo.grimm@labor‐ls.de

Ingo Grimm is an experienced specialist in sales and business development activities in the field of microbiological and analytical testing of pharmaceutical products (small molecules and biotech) and medical devices. Within the last 15 years he became an expert in the needs of these industries, especially in the DACH‐region. Currently, Ingo Grimm works as Head of Sales & Services at Labor LS SE & Co. KG which is one of the leading cGMP‐laboratories in Europe. He graduated at the University of Applied Sciences Würzburg‐Schweinfurt and holds a Master of Business Administration.

David Hussong, PhD
Chief Technical Officer, Eagle Analytical Services, Houston, TX, USA
David.Hussong@outlook.com

Dr. David Hussong is currently the Chief Technical Officer at Eagle Analytical Services (Houston, TX). He has previously served as a regulatory microbiology consultant (2015–2017). In 2014, David Hussong retired from the Commissioned Corps of the US Public Health Service after 30 years with the Food and Drug Administration (FDA), where he had served in many positions, culminating as the Associate Director for New Drug Microbiology in the Office of Pharmaceutical Science. In addition, he is currently the chair of the USP Microbiology Expert Committee for the 2015–2020 cycle. David Hussong earned his PhD in microbiology from the University of Maryland at College Park (UMCP), and he previously served as a research microbiologist at UMCP, the US Department of Agriculture, and the US Naval Medical Research Institute.

Laurent Leblanc
R&D Manager Health and Personal Care Business, bioMérieux
Laurent.LEBLANC@biomerieux.com

Laurent Leblanc is the R&D Manager of bioMérieux' Health and Personal Care business. He holds a Master's degree in Biotechnology from the University of Limoges, France. For the last 15 years, he worked in several biotechnology companies and before joining bioMérieux in 2008, he worked in microbiological control in the pharmaceutical industry. He is now involved in designing and bringing to the market the new innovative and efficient solutions dedicated to the pharmaceutical and cosmetic industries.

Marion Louis
Global Solution Manager for Pharmaceutical Culture Media of the Healthcare Business, bioMérieux
marion.louis@biomerieux.com

Marion Louis is a Global Solution Manager for Pharmaceutical Culture Media in the HealthCare Business of bioMérieux. Graduated with an Engineering degree in Biotechnologies from Polytech, graduate schools of engineering in France, Marion Louis holds as well a Master degree in Management from University of Clermont‐Ferrand. With 10 years' experience in microbiology as a Senior Application Engineer in pharmaceutical industries, she is now responsible to provide performant solutions to pharmaceutical industries.

Thomas Meindl, PhD
Senior Consultant, Labor LS, Bad Bocklet, Germany
thomas.meindl@labor‐ls.de

Dr. Thomas Meindl studied biology in Mainz and Tübingen, Germany, and received a PhD from the University of Basel. He started his career at Novartis, Basel, working on receptor–ligand interaction studies. Then, he moved to Sympore GmbH, a start‐up company in Tübingen, where he helped to develop new drugs in the field of immune suppression and inflammation. From there he moved to SKM oncology, Fürth, Germany, a company active in clinical trials. Finally, he moved to Labor LS SE, formally known as Labor L + S AG, in Bad Bocklet, Germany. There he worked as head of department and division manager for several departments (assays, endotoxin testing, molecular biology, disinfectant testing, research and development, validation of computerized systems, and implementation of LIMS); until today he works as a senior consultant for release testing of pharmaceuticals.

Michael J. Miller, PhD
President, Microbiology Consultants, LLC, Lutz, USA
mjm@microbiologyconsultants.com

Dr. Michael J. Miller is an internationally recognized microbiologist and subject matter expert in pharmaceutical microbiology, contamination control, aseptic processing, sterilization, laboratory design, and the validation and implementation of rapid microbiological methods (RMMs). He is currently the President of Microbiology Consultants, LLC (microbiologyconsultants.com) and owner of rapidmicromethods.com, a website dedicated to the advancement of rapid methods within healthcare‐related industries. For 30 years, he has held numerous R&D, manufacturing, quality, business development, and executive leadership roles at multinational firms such as Johnson & Johnson, Eli Lilly and Company, and Bausch & Lomb. In his current role, Michael Miller consults with multinational companies in providing technical, quality, regulatory, and training solutions in support of RMMs; sterile and non‐sterile pharmaceutical manufacturing; contamination control; isolator technology; environmental monitoring; sterilization; and antimicrobial effectiveness. Michael Miller has authored more than 100 technical publications and presentations and is the editor of PDA's Encyclopedia of Rapid Microbiological Methods. He currently serves on the editorial and scientific review boards for American Pharmaceutical Review, European Pharmaceutical Review, and the PDA Journal of Science and Technology. Michael Miller also was the chairperson during the revision of PDA Technical Report #33: Evaluation, Validation and Implementation of New Microbiological Testing Methods. He currently serves as an advisor to the USP Microbiology Expert Committee in the area of rapid sterility testing. Michael Miller holds a PhD in Microbiology and Biochemistry from Georgia State University (GSU), a BA in Anthropology, and Sociology from Hobart College.

Félix A. Montero Julian, PhD
Scientific Director of the Healthcare Business, bioMérieux
felix.monterojulian@biomerieux.com

Dr. Félix Montero is a Scientific Director of the Healthcare Business of bioMérieux. He has over 25 years of experience in industrial and clinical diagnostics and previously served as the Chemunex R&D Director in bioMérieux. Félix Montero graduated from the Autonomous Metropolitan University in Mexico as Industrial Biochemistry Engineer and obtained a PhD in Immunology from the Aix Marseille II University in France. He is a member of different scientific organizations (PDA, ISAC) and served as an expert in a panel for the Development of Compendial Rapid Sterility Tests for the USP. Félix Montero has been and continues to be extensively involved in the implementation and acceptance of rapid and alternative microbiological methods. He is a prominent speaker at congresses and conferences and a regular contributor to bioMérieux whitepapers.

Tim Sandle, PhD
Head of Microbiology, Bio Products Laboratory, Hertfordshire, United Kingdom
Tim.Sandle@bpl.co.uk

Dr. Tim Sandle is a pharmaceutical microbiologist, with experience in microbiological testing, research and development, risk assessment, and investigation. Tim Sandle is Head of Microbiology at Bio Products Laboratory, United Kingdom and a visiting tutor at University College London and the School of Pharmacy and Pharmaceutical Sciences, University of Manchester. In addition, he serves on several national and international committees, including the microbiology society Pharmig. Tim Sandle has written over 600 book chapters, peer‐reviewed papers, and technical articles, largely relating to microbiology and pharmaceutical sciences.

Robert Schwarz
University Lecturer, University of Applied Sciences, Wien, Austria
robert.schwarz@edu.fh‐campuswien.ac.at

Robert Schwarz worked after his education as a medical‐technical analyst and as a biomedical analyst at a medical laboratory in Vienna with his core responsibilities in clinical chemistry, hematology, and hemostaseology. From 2001 to 2005, he led the environmental monitoring team at Baxter Bioscience in Vienna with the core tasks microbiological and physical clean room monitoring and qualification. Meanwhile, he completed his studies at the University of Applied Sciences FH Campus Wien in parallel with his professional career and successfully graduated hereby with the double degree “Bioprocess Engineering” and “Biotechnological Quality Management.” From 2005 to 2018, he was a validation specialist and was besides equipment qualification responsible for sterilization, decontamination, and cleaning validation as well. Since 2010, he has also been working as a university lecturer at FH Campus Wien in the field of biotechnology with a focus on validation/qualification, aseptic process methods, and clean room technology. He is now starting his business as a freelancing consultant and trainer for pharmaceutical industry.

Alexandra Stärk
MS&T Technical Steward Sterility Assurance, Novartis Pharma Stein AG, Stein, Switzerland
alexandra.staerk@novartis.com

After studying Hygiene Technology at the Technical University of Albstadt‐Sigmaringen, Alexandra Stärk worked since 1995 at Novartis Pharma Stein AG in the microbiological QA/QC department, first as team leader and then 8 years as head of this department. Since 2016, she moved into a new role within Novartis Pharma Stein AG and is now responsible for a team of microbiological experts in the department of Manufacturing, Science & Technology which defined the microbiological control strategies for sterile, non‐sterile, and cell‐gene‐therapy production on a global and local level.