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Explosives Engineering

 

 

Paul W. Cooper

 

 

 

 

 

 

 

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Dedicated to my Dad,
the late Nathan Cooper,
a helluva engineer!

Preface

The field of explosives engineering incorporates a broad variety of sciences and engineering technologies that are brought together to bear on each particular design problem. These technologies include chemistry, thermodynamics, fluid dynamics, aerodynamics, mechanics, electricity, and electronics, and even meteorology, biology, and physiology. Although excellent textbooks and research papers are found in each of these areas, there has been little, if any, literature available that ties all these diverse technologies together into a unified engineering discipline for this complex field of explosives engineering.

The purpose of this text is to attempt to fill that gap. It is based, in large part, upon engineering philosophies and approaches I have developed during my career to solve numerous design problems. The text is broken into six general areas, each of which is bound together by a common technical thread.

Section I deals with the chemistry of explosives. It starts with definitions and nomenclature of organic chemicals, based on molecular structure, which is included to bring nonchemists up to speed on being able recognize and describe pure explosive compounds and mixtures and not to be intimidated by chemists’ jargon. It then describes the many forms in which these explosive chemicals are used. Using molecular structure as the common thread, the text then goes into the estimation of the stoichiometry of oxidation reactions, the prediction of explosive detonation velocity and pressure properties, and the quantitative analysis of thermal stability.

Section II deals with the energetics of explosive reactions: Where does the energy come from, and how much do we get out of a particular explosive reaction? This section also uses molecular structure as the common thread tying together the thermophysical and thermochemical behavior of these reactions. In this section the thermochemical properties of the materials are used to predict the explosive properties.

Section III deals with nonreactive shock waves. The thread here is composed of three simple equations that describe the conservation of mass, momentum, and energy across the shock front. In this section we learn how to deal quantitatively with shock waves interacting with material interfaces and other shock waves.

Section IV combines the thermochemistry from Section II with the shock behavior of Section III to describe detonation (reactive shock waves). This section begins with simple ideal detonation theory and then goes on to quantitative calculations of detonation interactions at interfaces with other materials, and then deals with nonideal effects, those that cannot be predicted by ideal theory, such as the effects of size and geometry.

Section V describes the initiation of explosive reactions and the application of initiation theory to the design and analysis of initiating devices such as nonelectric, hot-wire, and exploding-bridgewire igniters and detonators. The thread that sews together all initiation phenomena is an energy-power balance, which describes the rate at which energy is deposited in an explosive and the rate of energy lost from the explosive through heat transfer.

Section VI takes all the previous information and, hanging that on a common thread of dimensional analysis, goes into the development of design scaling and scaling databases. Scaling theory and data are used here to predict the formation and flight of fragments generated by explosive devices; the production and behavior of air- and water-blast waves; the formation of craters from above-ground, ground-level, and buried explosive charges; the formation of material jetting and how that is applied to the design and behavior of lined cavity-shaped charges, as well as to the process of explosive welding.

Missing from this text is any mention of the computer codes and programs that may be used for the solution of many explosive design problems. That is an intentional omission. This text is intended to give the reader the basic understanding and working tool kit to deal with various explosive phenomena. When computer codes are used, this basic understanding of the phenomena provides a reality check of the output of computer-derived solutions.

Acknowledgments

I wish to acknowledge and thank the following people who helped with bringing this book to completion: Glenda Ponder for the editing and typing and formatting of the original manuscript; Dr. Olden L. Burchett (Sandia National Laboratories, retired), Dr. Brigita M. Dobratz (Lawrence Livermore National Laboratory, retired), and Stanley R. Kurowski (Sandia National Laboratories, retired), who devoted so much time and work in the editing and checking of the final manuscript.

My sincere thanks and appreciation also to the following people who reviewed the manuscripts and provided many excellent comments and improvements: John L. Montoya (Sandia National Laboratories), Dr. Gerald Laib (Naval Surface Warfare Center White Oak), Dr. James E. Kennedy (Los Alamos National Laboratory), Dr. Carl-Otto Lieber (Bundesinstitut fur Chemisch-Technische, BICT, Germany), Dr. Hugh R. James (Atomic Weapons Establishment, England), Dr. Pascal A. Bauer (Professor, Ecole Nationale Superieure de Mecanique et d’Aerotechnique, Paris, France), Dr. Eric J. Rinehart (Field Command, U.S. Defense Nuclear Agency). Mr. J. Christopher Ronay (Institute of Makers of Explosives), and Dr. Ronald Varosh (Reynolds Industries Systems, Inc.).

Paul W. Cooper
Albuquerque, NM

SECTION I
CHEMISTRY OF EXPLOSIVES