Cover Page

Static Electricity

Understanding, Controlling, Applying

 

Günter Lüttgens, Sylvia Lüttgens, and Wolfgang Schubert

 

 

 

 

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About the Authors

Photo of Günter Lüttgens.

Günter Lüttgens was born in Berlin, 1933, and holds a master’s degree in electrical engineering. Since graduation he mainly worked in the chemical industry in the field of electrostatics. He was primarily responsible for laboratory research, as well as plant safety, in the area of fire and explosion prevention. In 1998, he was nominated by IEC as an expert for electrostatic test methods. For more than 25 years he gave lectures on static electrification and safety measures together with his wife Sylvia. He published several articles and specialist books. In 2013, he received the International Fellow Award by the European Working Party (EFCE) as a researcher and teacher in the field of “Static Electricity in Industry.”

Photo of Sylvia Lüttgens.

Sylvia Lüttgens was born in Geroda, 1946, was graduated a teacher, and tried to direct the interest of her students to Music and English. Then she learned about static electrification and that it could be the cause for many a fire or an explosion. So she has been working together with her husband Günter, carrying out experimental lectures (up to 2015) in seminars about electrostatics, giving practical proof of the theory. Besides, she is publishing articles and writing specialist books on this topic.

They actually compiled the first encyclopedia on static electricity 15 years ago, and the third edition was published in 2013.

Photo of Wolfgang Schubert.

Wolfgang Schubert was born in 1952. He studied print technology in Leipzig and is a trained printer. He became self-employed in 1997 having previously worked in various managerial roles in the print industry and in sales and marketing for manufacturers of roll- and sheet-fed printing presses. Since then he has also been working in the specialized field of electrostatics, in sales and marketing and also in further education. He has coauthored the specialist publication Static Electricity.

In May 2016, he was publicly appointed and inaugurated by the Leipzig Chamber of Commerce and Industry (IHK) as an expert in the fields of printing processes, printing presses, printability, runnability, and packaging printing. He also works as an expert in the field of electrostatics.

Opening Remark

Minds of Felix – our faithful companion

May I introduce myself; I am Felix the electrostatics specialist dog (see Figure 6.1 in Section 6). When my humans are carrying out seminars, I silently lie under the tables with the experimental devices until Sylvia prepares the one in which a plastic tumbler is flung into the air by an explosion in an explosion tube (see Section 6.11.1). Then, I run for the tumbler and noisily chew it apart, which makes the audience laugh.

When my humans Sylvia and Günter are working at the computer, I often lie on the sofa watching them. When I have had enough of it, I fetch my teddy and place it in front of them. Then, they throw it somewhere, and I have to find it. This happens several times but then I take my teddy and jump back onto the sofa again. My humans think I am doing this because I am bored, but this is not true! I feel sorry for them that they have to sit in front of the computer with lots of paper, clattering the keys, writing this specialist book. So I have to offer them some variety. I know what this is all about, and I am definitely responsible for my pack.

Diagram showing the four paw prints of a cat.

Preliminary Remarks

In this specialist book, Videos and PowerPoint Presentations are referred to.

The Videos are indicated with “V” and listed at the end of the relevant chapters and may be downloaded from www.wiley-vch.de/xxx.

For better comprehension, at different places animated PowerPoint Presentations are referred to with the symbol (image). The letter T stands for theory and P for practice.

These presentations may be requested from the authors:

G. & S. Lüttgens: elektrostatik@elstatik.de

W. Schubert: ws@schubert-gmd.de

Preface

It gives me a great pleasure to preface this excellent reference book for engineers and technicians. Sylvia Lüttgens, Günter Lüttgens and Wolfgang Schubert are well known for their very didactic manuals, excellent presentations and so well prepared demonstrations such way that rather complicate phenomena seem simple.

This reference book on Electrostatic Hazards for engineers and technicians is, in my knowledge, the first one with very clear explanations, describing step by step the phenomenon with very didactic concepts and perfect pedagogic demonstrations.

Electrostatic Hazard is a very worrying problem in a lot of industrial processes, using liquids, granular material, powders, or foils etc. It concerns a wide range of industries: Chemical, Petroleum, Pharmaceutical industry, as well as the agricultural sector and electric power plants.

Indeed, in recent decades many industrial processes increasingly use electrically insulating materials. These materials such as polymers have emerged with the petroleum products industry and have played a growing importance in industry because of their lower costs like metals and their easier processing, manufacturing and use. This has partly led to the fact that these materials and products brought about electrostatic hazards and nuisances and have become an important concern. When speaking about electrostatics, everyone has in mind the spark which we sometimes feel by touching the door of a car after being parked; or small pieces of paper attracted to a plastic wall that has been rubbed before. In fact, electrostatic charging in general is the study of electrical phenomena when the charges are not moving (“static”). However, at present, the so-called electrostatic phenomena are those involving electrification processes whereby often charge accumulation due to the use of insulating materials and product takes place.

The electrostatic hazards are sources of dangers of electric discharges due to electrostatic phenomena. Under certain conditions, these discharges lead to ignitions causing fire or explosions. Electrostatic nuisances cause degradation of an industrial process due to electrostatic effects. Precondition for this is that the generated charge will be accumulated.

Charge generation is, in principle, related to contact of material and separation thereafter as, e.g., friction, flow, transfer of solids, or liquids. The accumulation is the result of the storage or collection of such products or liquids in unearthed containers.

Unfortunately electrostatic hazards may result in fatal accidents, injuries, often serious, especially burns, property damage, often important or significant in that case, for example, of fire extension to nearby facilities.

This reference book has a very logical and scientific methodology, making these interrelations very clear and useful for engineers and technicians. Indeed, it starts with the situations with the Risk Assessment, explaining precisely when and where such risks come into being. Then the basics of Static Electricity are presented, developing all the concepts and equations which are needed to understand the different phenomena. In another chapter the metrology, needed to understand the different situations, is presented. The processes of the different gas discharges are then exposed as well as different methods to prevent electrostatic disturbances. One important subject of the book is the presentation of very didactic descriptions of demonstration experiments and of case studies.

It would fall short of that goal to hold static electricity accountable only for dangers and nuisances, however, electrostatic mechanisms are used in many applications where one would not expect them as there are: photocopying techniques, car body lacquering etc. Widely used is static electricity in improvements of many different scopes of application like wetting, drying, printing etc. Therefore one chapter is dedicated especially to that task to motivate the curious reader to improve other technologies with the help of static electricity.

Finally a very useful mathematic toolbox is given at the end of the book, making an easy understanding of all equations needed to comprehend the different processes.

Each chapter provides a complete bibliography of what was stated.

And in the good end, I have spent a pleasant time to read this very educational and didactic reference book that I strongly recommend to any engineer and technician who wants to learn on Electrostatics.

Prof. em. Gerard Touchard
University Poitiers,
Groupe Electrofluidodynamique
[Institute PPRIME]
Poitiers, France
October 2016