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Swelling Concrete in Dams and Hydraulic Structures

DSC 2017

Edited by

Alain Sellier

Étienne Grimal

Stéphane Multon

Éric Bourdarot

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Preface

Swelling of concrete occupies a major role in the long term concerns of owners and operators of dams and hydraulic structures. The mean age of dams in European countries, for example, is now well over 50 years.

Faced with irreversible movements of their dams or with observed cracking processes, operators need to explain the observed phenomena, justify safety conditions and in some cases plan remedial works. Underlying these concerns, the question of life duration of the structures is raised.

During the last twenty years active research has been carried out in the field, resulting in practical results in phenomena interpretation and dam modeling. An increasing number of affected dam cases have been documented, with safety reevaluations and in some cases remedial works. A small number of them have been demolished.

If it still remains difficult to establish ‘a state of the art’ in this domain due to the rapidly evolving context, regular international exchanges in the field appear fruitful and necessary.

Therefore, in the continuity of previous conferences in the field organized under the lead of Robin Charlwood, former President of the ICOLD Concrete Committee (Fredericton 1992 / Chattanooga 1995 / Grenada 2007 / Paris 2009 / Fontana 2013), EDF and Toulouse University-LMDC have taken the initiative to organize in Chambéry, located in the historical heart of Savoy, a workshop intending to provide a new opportunity for experience sharing and benchmarking.

The aim of the workshop is to assemble active researchers, leading engineers and experts from the practicing community and administration interested directly or indirectly in concrete swelling effects in dams and hydraulic structures. All kinds of chemical expansion phenomena, including those due to alkali aggregate reactions and those due to ettringite formation are addressed.

These proceedings include 24 papers written by renowned experts in their own field. They are divided in five chapters:

Chapter 1 provides an overview of the international context of affected hydraulic structures and a focus on Swiss dams. All continents seem to be concerned and even if temperature plays a significant kinetic role, structures in cold regions are also affected. Concrete swelling consequences strongly depend upon geometrical configurations. Interactions with electromechanical components are a main issue. A large panel of solutions are available and have already been used to minimize disorders.

Chapter 2 is devoted to physicochemical mechanisms and experimental tests. Thanks to significant work performed in the field, a real increment in the comprehension of the mechanisms can be assessed. Multiscale approaches, from aggregate to concrete scale, from chemical equations to structural modeling, enable an optimal weighting of the different mechanisms and may explain the apparent discrepancies in test results. The importance of ambient conditions (temperature, humidity, alkali content) and test procedures is highlighted. Improvements in experimental conditions and methodology are proposed. Several works focus on the importance of aggregate types in AAR but also in DEF, in relation to alkali release from granitic stone, different effects of transition zones in calcareous or silica aggregates, or to the localization of AAR inside granulates. Coupling between ASR and DEF is also now better understood through the common role played by alkalis in silica gel and ettringite formation. Thanks to available experiments related to the influence of stresses on swelling kinetics, a best estimation of confinement effects in hydraulic structures is practicable. Faced with the great diversity of tests and investigations facilitating the identification, extent and prognosis of AAR, methodological approaches and guidelines are required and proposed.

Chapter 3 presents several models dedicated to the swelling mechanisms of concrete and their structural effects. Among the main phenomena considered, all the models adopt common assumptions to consider effects of environmental conditions (temperature and humidity). A first one focuses specifically on these environmental conditions and shows the importance of rainfall periods on swelling kinetics, especially for thin structural elements. The aptitude of structural models to consider the swelling anisotropy under complex stress states is also considered as important for practitioners; it is illustrated through different applications relative to dam analysis. The possibility of using an original explicit scheme to accelerate the numerical solving of these nonlinear models is presented. Concerning the links between chemical reactions, swelling and induced damage, they are considered at different scales of analysis, with, for the finest scale, a mesoscopic model able to link ionic diffusion and swelling kinetics at the aggregate-paste interface, until different macroscopic formulations clarified in the context of classical continuum mechanics. In the latter case the swelling is either an anisotropic imposed strain depending on the stress state via empirical laws, or is based on a poro-mechanical formulation able to link the gel volume produced by the ASR, the gel pressure and the stress state via plasticity criteria controlling simultaneously the anisotropy of damage and swelling. Some analyses also show that other delayed strains of concrete (creep and shrinkage) should not be neglected compared to ASR swelling. Regarding DEF, a realistic estimation of thermal conditions at early age is a necessary step as demonstrated on a real dam case.

Chapter 4 is dedicated to the description and presentation of remedial works. It illustrates the fruitful processes including physico-mechanical approaches, experimental tests, in-situ measurements and models calibrated to monitoring results. They enable to orientate interventions, accommodate concrete swelling and estimate the impact of invasive interventions such as slot cutting. Beyond the similarities, each type of structures reveals its particularities and adaptation possibilities. The particular case of arch dams with thrust blocks illustrates the need to distinguish between external loading and internal loading such as thermal or swelling effects. For the latter, efforts are induced by the structure’s confinement and can be released through adaptation processes. Bimont and Chambon dams illustrate cases where extensive remedial works programs have been carried out, for a second time in the case of Chambon dam.

Chapter 5 is devoted to the long term management of hydraulic structures. Estimation of the residual swelling potential appears to be, in this respect, a main issue. Even if long time extrapolation remains questionable, test procedures seem able to operate a distinction between concrete reactivity levels and thus to classify works sensitivity. The importance of monitoring and device redundancy is highlighted.

In conclusion, the different papers illustrate the need to progress through interdisciplinary approaches when faced with such complex engineering problems, requiring complex engineering solutions. In order to ensure an operation progresses in good conditions, a methodology based on the combined use of monitoring (irreversible evolution measurements), laboratory tests (pathology identification, swelling kinetics and potential), numerical modeling (historical behavior simulation, safety evaluation, future evolution, remedial works efficiency evaluation) and remedial works implementation (waterproofing, injections, sawing, anchoring …) seems to bring consensus.

Finally the organizers would like to gratefully acknowledge the support of ICOLD and CFBR, Toulouse University and Electricité de France and thank the hospitality of the Hydro Engineering Centre of EDF for their organisational support.

Alain Sellier Professor (LMDC-Toulouse University)
Étienne Grimal Dam Specialist (EDF-CIH)
Stéphane Multon Assistant Professor (LMDC-Toulouse University)
Éric Bourdarot Dam Expert (EDF-CIH)