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COUPLED CFD-DEM MODELING

FORMULATION, IMPLEMENTATION AND APPLICATION TO MULTIPHASE FLOWS

 

 

Hamid Reza Norouzi
Reza Zarghami
Rahmat Sotudeh-Gharebagh
Navid Mostoufi

School of Chemical Engineering, College of Engineering,
University of Tehran, Tehran, Iran

 

 

 

 

 

 

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To our families, for their continuous support and understanding.

About the Authors

Photo of Hamid Reza Norouzi.

Hamid Reza Norouzi is currently a postdoctoral fellow at the Center for Process Design and Simulation at the University of Tehran (email: hrnorouzi@ut.ac.ir). He has taught fluid mechanics and applied mathematics for over 3 years. He was a consultant to pharmaceutical companies. His research interests include multiphase flows and computational fluid dynamics. He holds a B.Eng degree in chemical engineering from Arak University (Iran), as well as an M.Sc. and a Ph.D. in chemical engineering from the University of Tehran. He has more than 27 publications in major international journals and conferences.

Photo of Reza Zarghami.

Reza Zarghami is currently Associate Professor of Chemical Engineering at the University of Tehran (email: rzarghami@ut.ac.ir). He has taught advanced fluid mechanics, computational fluid dynamics, mixing, and process control for over 6 years. His research interests include nonlinear dynamics, multiphase flows, and computational fluid dynamics. He holds a B.Eng degree in chemical engineering from Iran’s Shiraz University, plus an M.Sc. and a Ph.D. in chemical engineering from the University of Tehran. He has written more than 100 publications in major international journals and conferences. He was the chairman of the international conference of (MST2015).

Photo of Rahmat Sotudeh-Gharebagh.

Rahmat Sotudeh-Gharebagh is currently Full Professor of Chemical Engineering at the University of Tehran (email: sotudeh@ut.ac.ir). He has taught process modeling and simulation, transport phenomena, and fluidization courses for over 17 years. His research interests include computer-aided process design and simulation, and fluidization. He holds a B.Eng degree in chemical engineering from Iran’s Sharif University of Technology, plus an M.Sc. and a Ph.D. in Fluidization from Canada’s Ecole Polytechnique de Montréal. He has been a Visiting Professor at Qatar University. Professor Sotudeh has more than 250 publications in major international journals and conferences, plus four books and three book chapters. He is the Founder and Editor-in-Chief of Chemical Product and Process Modeling (www.degruyter.com/view/j/cppm) and winner of two prestigious awards, University of Tehran’s International Award, 2015 and Allameh award from Iran National Elite Foundation, 2015.

Photo of Navid Mostoufi.

Navid Mostoufi is currently Full Professor of Chemical Engineering at the University of Tehran (email: mostoufi@ut.ac.ir). He has taught advanced mathematics and fluid mechanics courses for over 16 years. His research interests include process modeling, simulation and optimization, and fluidization. He holds B.Eng and M.Sc. degrees in chemical engineering from Iran’s University of Tehran, plus a Ph.D. in Fluidization from Canada’s Ecole Polytechnique de Montréal. He has been a Visiting Professor at METU, Turkey. Professor Mostoufi has more than 270 publications in major international journals and conferences, plus five books and four book chapters. He is the co-author of the textbook Numerical Methods for Chemical Engineers with MATLAB Applications, published by Prentice Hall PTR in 1999. He is the Founder and Editor-in-Chief of Chemical Product and Process Modeling (www.degruyter.com/view/j/cppm) and winner of University of Tehran’s International Award, 2015. He was also the University of Tehran’s distinguished researcher, 2013.

Preface

This book provides an up-to-date description of the formulation, implementation, and applications of combined (CFD-DEM) modeling. It is an integrated text that deals with theoretical and practical concepts of CFD-DEM, its numerical implementation accompanied by a numerical code and industrial applications. In the DEM part, different contact force models for spherical and non-spherical particles, as well as free-shape bodies, are discussed, along with their applicability and limitations. In the second part, couplings between solid and fluid equations for momentum, energy, and mass for particles and fluid are described and implementation of external forces on particles in multiphase flows is presented.

Over the years, many excellent books have been published dealing with various aspects of CFD. The level of sophistication of these books varies from academic to complex industrial systems and this is the main reason why we started this book with thorough treatment of the DEM. The distinctive feature of this book is its emphasis on coupled CFD-DEM (momentum, energy, and mass) as compared with books written on CFD or DEM alone. In addition, hands-on numerical codes are also delivered with the book in order to be used by readers as is, or modified as desired.

CFD-DEM has found wide range of applications in nearly all systems dealing with solids in various fields of science, engineering and technology such as chemical, food, pharmaceutical, biochemical, mechanical, energy, material, and mineral engineering. However, the prime concern of this book is to provide a more comprehensive treatment of DEM and CFD-DEM in chemical and process engineering with applications in granular and multiphase flow systems. In these systems, the DEM is commonly used for analysis of granular flow, including solid mixers, hoppers and silos, and CFD-DEM for fluid-solid flows, such as fluidized beds and conveyers, spouted beds, coal combustors, and solid incinerators.

Experimentations on multiphase flow systems are of vital importance in research and engineering. Nevertheless, they are lengthy, cost intensive, tedious, and challenging. We are unable to conduct experiments on the micro- and meso-scales in many cases and this is why most industrial processes fail at the early stages of development, design and operation. With the constant evolution of efficient computational tools, we now can analyze these issues and provide solutions. This book also helps the reader to acquire a better insight into these complex systems. With the diffusion of computational skills in industry and academia, we see the future of computation in process engineering rather promising. This would allow the better utilization of existing computational knowledge along with limited experimentation efforts.

The content of this book has gelled over the last 10 years through the collaborative research efforts of the authors on the subject. The book is primarily intended to serve students, scientists, and practitioners in process, chemical, mechanical, and metallurgical engineering. However, other engineers, consultants, and scientists concerned with various aspects of multiphase flow systems may also find it useful. Scientists and graduate students who want to learn and excel in DEM and CFD-DEM would find this book helpful. The content of this book can be used in a graduate course on advanced modeling and simulation in chemical engineering or as a complementary book to other engineering areas.

The authors acknowledge the contribution of many colleagues, former, and current students from the University of Tehran. Special thanks is extended to Dr. Zahra Mansourpour, Sedigheh Karimi, Bahram Haddani-Sisakht, and Shahab Golshan who have greatly contributed to some of important results presented in this book. We also express our gratitude to Mohammad Amin Hassani, Yasaman Norouzi, Mohammad Foroughi-Dahr, Mahsa Okhovat, Maryam Karimi, Maryam Sanaie-Moghadam, Hanieh Sotudeh-Gharebagh, Dr. Jaber Shabanian, Dr. Ebrahim Alizadeh, Dr. Rouzbeh Jafari, and Mr. Christian Jordan for their help extended to us during the completion of the book. (INSF) is acknowledged for supporting our research efforts in the multiphase flow laboratory, and process design and simulation research center where experimentations on and simulations of multiphase flow processes are the main concern.

Finally, we should emphasize that much remains to be done in this area and the utilization of CFD-DEM is expected to be increased rather than diminished. Adapting CFD-DEM to new areas will undoubtedly keep scientists and engineers busy for a long time. We can only hope that we have provided a useful base from which to start. The authors hope that this book would serve the industry and academia in the coming years. No human attempt is flawless, including this book. With your help, shortcomings and mistakes can be remedied and corrected. You are kindly requested to send your comments and corrections to mostoufi@ut.ac.ir.

Hamid Reza Norouzi
Reza Zarghami
Rahmat Sotudeh-Gharebagh
Navid Mostoufi

June 2016, University of Tehran, Tehran, Iran