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Electrical Machine Drives Control

An Introduction

Juha Pyrhönen

Department of Electrical Engineering
Lappeenranta University of Technology, Finland

Valéria Hrabovcová

Faculty of Electrical Engineering
University of Žilina, Slovakia

R. Scott Semken

Department of Mechanical Engineering
Lappeenranta University of Technology, Finland

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Preface

A basic study of electrical drives is fundamental to an electrical engineering curriculum, and, today, gaining a better academic understanding of the theory and application of controlled-velocity electrical drive technologies is increasingly important. Electrical drives provide superior control properties for a wide variety of processes, and the number of applications for precision-controlled motor drives is increasing. A modern electrical drive accurately controls motor torque and speed with relatively high electromechanical conversion efficiencies, making it possible to considerably reduce energy consumption. Because of the present pervasive use of electric machinery and the associated large energy flows, the introduction of more effective and efficient electrical drives promises significant environmental benefit, and electrical engineers are responding by introducing new and more efficient electrical drives to a myriad of industrial processes.

A controlled-velocity electrical drive combines power electronics, electric machinery, a control system, and drive mechanisms to apply force or torque to execute any number of desired functions. The term electric machinery refers primarily to the electromagnetic mechanical devices that convert electricity to mechanical power or mechanical power to electricity—that is, to electric motors or generators. The term control system refers to the control electronics, instrumentation, and coding that monitor the condition of the electric machinery and adjust operating speed and/or match force or torque to load.

With a rigorous introduction to theoretical principles and techniques, this academic reference and research book offers the master of science or doctoral student in electrical engineering a textbook that provides the background needed to carry out detailed analyses with respect to controlled-velocity electrical drives. At the same time, for engineers in general, the text can serve as a guide to understanding the main phenomena associated with electrical machine drives. The edition includes up-to-date theory and design guidelines, taking into account the most recent advances in the field. The years of scientific research activity and the extensive pedagogical skill of the authors have combined to produce this comprehensive approach to the subject matter. The considered electric machinery consists of not only classic rotating machines, such as direct current, asynchronous, and synchronous motors and generators, but also new electric machine architectures that have resulted as the controller and power electronics have continued to develop and as new materials, such as permanent magnets, have been introduced. Examples covered include permanent magnet synchronous machines, switched reluctance machines, and synchronous reluctance machines.

The text is comprehensive in its analysis of existing and emerging electrical drive technologies, and it thoroughly covers the variety of drive control methods. In comparison to other books in the field, this treatment is unique. The authors are experts in the theory and design of electric machinery. They clearly define the most basic electrical drive concepts and go on to explain the critical details while maintaining a solid connection to theory and design of the associated electric machinery. Addressing a number of industrial applications, the authors take their investigation of electrical drives beyond theory to examine a number of practical aspects of control and application. Scalar, vector, and direct torque control methods are thoroughly covered with the nonidealities of direct torque control being given particular focus.

The expert body of knowledge that makes up this book has been built up over a number of years with contributions from numerous colleagues from both the Lappeenranta University of Technology and the University of Žilina in Slovakia. The authors are grateful for their help.

In particular, the authors would like to thank Professor Tapani Jokinen for his extensive contributions in general, Professor Olli Pyrhönen for his expert guidance on the control of synchronous electrical machine drives, Dr. Pasi Peltoniemi for the detailed and valuable example on tuning the control of an electrically excited synchronous machine, and M.Sc. Juho Montonen for his permanent magnet machine analysis. The authors would also like to specifically thank Dr. Hanna Niemelä, who translated some of the included text from its original Finnish. Finally, we give our warmest thanks to our families, who accommodated our long hours of writing, editing, and manuscript preparation.

This academic reference and research book uniquely provides comprehensive materials concerning all aspects of controlled-velocity electrical drive technology including control and operation. The treatise is based on the authors' extensive expertise in the theory and design of electric machinery, and in contrast to existing publications, its handling of electrical drives is solidly linked to the theory and design of the associated electric machinery.

Abbreviations and Symbols

A magnetic vector potential [Vs/m], linear current density [A/m]
AC alternating current
AM asynchronous machine
ASIC application-specific integrated circuit
A1–A2 armature winding terminals of a DC machine
AlNiCo aluminium nickel cobalt permanent magnet
A transmission ratio
B magnetic flux density, vector [T] [Vs/m2]
B magnetic flux density, scalar [T] [Vs/m2]
BLDC brushless DC motor
B1–B2 commutating pole winding of a DC machine
C capacitance [F], machine constant, speed of light [m/s]
CE constant, function of machine construction
CT torque producing dimensionless factor
C1–C2 compensating winding of a DC machine
Cio,i outer or inner capacitance between the ball and the race in the ball bearing [F]
Cg capacitance between the races of the ball bearing [F]
C01, C02 capacitance of the filter [F]
Cwf capacitance between the stator winding and the stator frame [F]
Cwr capacitance between the stator winding and the rotor core [F]
Csr capacitance between the stator and rotor cores [F]
c experimentally determined coefficient, distributed capacitance [F/m]
c/h duty cycles per hour
c capacitance per unit length [F/m]
CENELEC Comité Européen de Normalisation Electrotechnique
CHP combined heat and power
CSI current source inverter
D diameter [m], friction coefficient, code (drive end)
D1, D2 diode 1, diode 2
viscous friction, frictional torque
DC direct current
DFIG doubly fed induction generator
DFIM doubly fed induction motor
DFLC direct flux linkage control
DTC direct torque control
D1–D2 series magnetizing winding terminals of a DC machine
d thickness [m], axis
DOL Direct On Line
DSC Direct Self Control
E electromotive force (emf) [V], RMS, electric field strength [V/m], scalar
EPMph phase value of emf induced by PM [V]
emf electromotive force [V]
E electric field strength, vector [V/m]
ESR equivalent series resistance [Ω]
e electromotive force [V], instantaneous value e(t) or per-unit value
es back electromotive force vector induced by the stator flux linkage ψs [V] or per-unit value
em back electromotive force induced by the air gap flux linkage ψm [V] or per-unit value
F force [N], scalar
F force [N], vector
F1, F2 terminals of field winding
FEA finite element analysis
FLC flux linkage control
FOC field oriented control
FPGA field programmable gate array
Fm magnetomotive force img [A], (mmf)
FPGA field-programmable gate array
f frequency, characteristic oscillation frequency [Hz], or per-unit value
fsw switching frequency [Hz] or per-unit value
g distributed conductance [S/m]
Gm transfer function
Gce closed loop transfer function
GTO gate turn-off thyristor
H magnetic field strength [A/m]
hPM height of permanent magnet material [m]
I electric current [A], RMS
IE1, 2, 3, 4 efficiency classes
IC cooling methods
IGBT insulated-gate bipolar transistor
IGCT integrated gate-commutated thyristor, integrated gate controlled thyristor
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
IM induction motor
Im imaginary part
IP enclosure class
i(t) instantaneous value of current [A]
iB base value for current [A]
Ik, Is starting current [A]
Ist locked rotor current (starting) [A]
Ief effective load current [A]
ia armature current [A]
icom common current linkage [A]
if field current [A]
im magnetizing current space vector [A] or per-unit value
iPM PM represented by a current source in the rotor [A] or per-unit value
iPE current in the protective earth wire of the motor cable [A] or per-unit value
imPE earthing current [A] or per-unit value
J moment of inertia [kgm2], inertia, current density [A/m2], magnetic polarization [Vs/m2]
Jm moment of inertia of the motor [kgm2]
Jload load moment of inertia [kgm2]
Jtot total moment of inertia [kgm2]
j imaginary unit
K kelvin, transformation ratio, constant
Kp amplification
k coupling factor
kC Carter factor
kd distribution factor
kgain gain coefficient
kp pitch factor
kri reduction factor (current ratio of synchronous machine)
kriav ratio of magnitudes of the current space vectors
krs transformation ratio between stator and rotor
ksq,ksk skewing factor
kw winding factor
kwN effective number of turns
L inductance [H]
Lc choke
LCI load commutated inverter
LD total inductance of the direct damper winding [H] or per-unit value
L leakage inductance of the direct damper winding [H] or per-unit value
Ld direct axis synchronous inductance [H] or per-unit value
LdD mutual inductance between the stator equivalent winding on the d-axis and the direct equivalent damper winding [H] or per-unit value
LdF mutual inductance between the stator equivalent winding on the d-axis and the field winding (in practice Lmd) [H] or per-unit value
img transient inductance [H] or per-unit value
img direct axis transient inductance [H] or per-unit value
img direct axis subtransient inductance [H] or per-unit value
Lf total inductance of the field winding [H] or per-unit value
LF inductance of the DC field winding [H] or per-unit value
L leakage inductance of the field winding [H] or per-unit value
Lk short-circuit inductance [H] or per-unit value
L mutual leakage inductance between the field winding and the direct damper winding, i.e., the Canay inductance [H] or per-unit value
Lm magnetizing inductance [H] or per-unit value
Lmd magnetizing inductance of an m-phase synchronous machine, in d-axis [H] or per-unit value
Lmn mutual inductance [H] or per-unit value
Lmq quadrature magnetizing inductance [H] or per-unit value
LQ total inductance of the quadrature damper winding [H] or per-unit value
L leakage inductance of the quadrature damper winding [H] or per-unit value
Lpd main inductance of a single phase [H] or per-unit value
Lp main inductance of a single phase [H] or per-unit value
Lq quadrature axis synchronous inductance [H] or per-unit value
img quadrature axis subtransient inductance [H] or per-unit value
LqQ mutual inductance between the stator equivalent winding on the q-axis and the quadrature equivalent damper winding (in practice Lmq) [H] or per-unit value
L0 equivalent inductance [H] or per-unit value
Lm0 magnetizing inductance at no load at the rated stator flux level or per-unit value
LSRM linear switched reluctance machine
Ls stator synchronous inductance [H] or per-unit value
L stator leakage inductance [H] or per-unit value
L01, L02 inductance of the filter [H] or per-unit value
L transient inductance [H] or per-unit value
L subtransient inductance [H] or per-unit value
L1, L2, L3 network phases
l length [m], magnetizing route [m], distance [m], relative inductance, distributed inductance [H/m]
lcr critical cable length [m]
le effective core length [m]
l equivalent core length, effective machine length [m], inductance per unit length [H/m]
M mutual inductance [H], or per-unit value
M modulation index
MMF magnetomotive force [A]
m number of phases, mass [kg]
ma amplitude modulation ratio
mf frequency modulation ratio
m phase number of the reduced system
m0 constant
N number of turns in a winding, magnetic north pole, code (nondrive end)
Np number of turns of one pole pair
NdFeB neodymium iron boron permanent magnet
NEMA National Electrical Manufacturers Association
NPC neutral point clamped (inverter)
n normal unit vector of the surface
n number of teeth, number of units determined by the subscript
pu per unit
P power, losses [W] or per-unit value
Pef effective power [W]
Pe electrical power [W] or per-unit value
Pel electrical power [W] or per-unit value
Pin input power [W] or per-unit value
Pmec mechanical power [W] or per-unit value
PE protective earth wire of the motor cable
PID proportional-integrating-differentiating controller
PMSM permanent magnet synchronous motor (or machine)
PWM pulse-width-modulation
PM permanent magnet
PMaSynRM permanent magnet assisted synchronous reluctance motor
MTPV maximum torque per volt
MTPA maximum torque per ampere
Pρ friction loss [W] or per-unit value
p number of pole pairs
Q electric charge [C], number of slots
q number of slots per pole and phase, instantaneous charge, q(t) [C]
R resistance [Ω] or per-unit value
Rball resistance of the ball of the ball bearing [Ω]
Rri resistance of the inner race of the ball bearing [Ω]
Rro resistance of the outer race of the ball bearing [Ω]
RD resistance of the direct damper winding [Ω] or per-unit value
img representing the part of mechanical power associated with Rr
Rf resistance of the field winding [Ω] or per-unit value
RF resistance of the field winding [Ω] or per-unit value
RM reluctance machine
RMS root mean square
Rs stator resistance [Ω]
RQ resistance of the quadrature damper winding [Ω] or per-unit value
R01,R02 resistance of the filter [Ω] or per-unit value
r radius [m], distributed resistance [Ω/m]
r radius unit vector
S1–S9 duty types of electrical machines
S apparent power [VA], or per-unit value, surface [m2]
S switch, magnetic south pole
SM synchronous motor
SR switched reluctance
SRM switched reluctance motor
SynRM synchronous reluctance motor
SVM space vector modulated inverters
Sst maximum permitted starting apparent power [VA] or per-unit value
SPE power processing ability required by power electronics [VA] or per-unit value
SU, SV, SW switching function variables
SmCo samarium cobalt permanent magnet
SynRM synchronous reluctance machine
s, slip, Laplace domains operator
sb slip at Tb
s0 base slip value
T temperature [K] [°C], duration [s], torque [Nm], cycle time of the oscillation [s]
T1, T2 transistor 1, transistor 2
TEFC totally enclosed fan cooled
Tsub duration of the subsequent of the modulation [s]
ΔT temperature rise [K] [°C]
T torque space vector [Nm] or per-unit value
Tb pull out torque, breakdown torque [Nm] or per-unit value
Tem electromagnetic torque [Nm] or per-unit value
Te electromagnetic torque [Nm] or per-unit value
TL load torque [Nm] or per-unit value
Tmax maximal torque [Nm] or per-unit value
TN nominal, rated torque [Nm] or per-unit value
Tpull-in synchronizing torque [Nm] or per-unit value
Ts starting torque [Nm] or per-unit value
TwL working torque of the load [Nm] or per-unit value
t0 operating period [s]
tc commutation period [s]
tcef effective cooling period [s]
T1 starting torque, locked rotor torque [Nm] or per-unit value
Tu minimum torque [Nm] or per-unit value
TI integrating time constant [s]
TD differentiating time constant [s]
t time [s]
t tangential unit vector
tj cycle time [s]
tp time of pulse propagation (wave propagation time) [s]
tr rise time, duration of converter pulse [s]
U voltage [V], RMS
Ud supply voltage [V]
UDC,meas measured intermediate voltage [V]
U depiction of a phase
u voltage, instantaneous value u(t), incoming voltage [V] or per-unit value
ucm common mode voltage (star point voltage) [V] or per-unit value
ur reflected voltage [V] or per-unit value
udrop voltage drop estimation error [V] or per-unit value
u2 forward travelling voltage [V] or per-unit value
uDCmE voltage from DC link midpoint to PE [V] or per-unit value
Δu voltage drop [V] or per-unit value
ΔUDC,offs offset voltage [V] or per-unit value
V depiction of a phase
VDE Verband Deutscher Elektroingenieure
VRM variable reluctance motor
VSI voltage source inverter
v speed, velocity, wave velocity, propagation speed of the voltage pulse [m/s]
v vector
W energy [J], coil span (width) [m]
W depiction of a phase
W*, Wx magnetic co-energy [J]
We magnetic energy (energy stored in magnetic field) [J]
Wmec mechanical work [J]
Wmt energy converted into mechanical work when the transistor is conducting [J]
Wmd mechanical work when the diode is conducting [J]
Wfc energy stored in the magnetic field [J]
WR energy returning to the voltage source [J]
Wd energy returned through the diode to the voltage source [J]
wins thickness of the insulation layer,[m]
wFe thickness of the iron layer,[m]
X reactance [Ω]
x coordinate, axis
Y admittance [S]
y axis
Z impedance, nonlinear impedance of the ball bearing [Ω]
Zm characteristic impedance of the motor cable [Ω]
Zs characteristic impedance of the filter [Ω]
Zs01, Zs02 impedance of the filter [Ω]
Z0 characteristic impedance [Ω]
z coordinate, length [m]
zQ number of conductors in a slot
α angle [rad] [°], coefficient, temperature coefficient, relative pole width of the pole shoe
αi factor of the arithmetical average of the flux density
αPM relative permanent magnet width
αSM relative pole width coefficient for synchronous machines
β angle [rad] [°]
Γ energy ratio, cylinder that confines the rotor, integration route
γ angle, rotor angle [rad] [°], coefficient
γc commutation angle [rad] [°]
γD switch conducting angle, dwelling angle [rad] [°]
γ0 turn on switching angle [rad] [°]
δ air gap (length) [m], load angle [rad] [°]
δde equivalent air gap (slotting taken into account) in the d-axis [m]
δe equivalent air gap (slotting taken into account) [m]
δef effective air gap (influence of iron taken into account) [m]
δ′, δ0 minimum air gap, (air gap in the middle of the pole shoe) [m]
img minimum air gap, influence of slotting is taken into account [m]
img equivalent direct axis air gap [m]
img equivalent quadrature axis air gap [m]
δs load angle [rad] [°]
δm load angle [rad] [°]
Δδef additional effective air gap caused by PM [m]
ɛ permittivity [F/m], stroke angle [rad] [°], angle, correction term
ɛr relative permittivity
ɛ0 permittivity of vacuum 8.854·10−12 [F/m]
η efficiency
Θ current linkage vector [A] or per-unit value
Θ current linkage [A], angle [rad] [°]
θ angle [rad] [°]
ϑ angle [rad] [°]
κ angle, current angle [rad] [°], vector position in a sector
λ angle [rad] [°],
μ permeability [Vs/Am],
μr relative permeability
μ0 permeability of vacuum, 4 · π · 10–7 [Vs/Am] [H/m]
ν pulse velocity [m/s], ordinal of harmonic
П surface [m2]
ρ resistivity [Ωm], reflection factor (coefficient)
ρν transformation ratio for IM impedance, resistance, inductance
σ leakage factor, ratio of the leakage flux to the main flux, Maxwell stress [N/m2]
σF tension, tension force [Pa]
σFn normal tension [Pa]
σFtan tangential tension [Pa]
σmec mechanical stress [Pa]
τ relative time, transmission coefficient, control bit (torque or flux linkage)
img direct axis transient time constant with an open-circuit stator winding [s]
img direct axis transient time constant [s]
img direct axis subtransient time constant [s]
img quadrature axis subtransient time constant [s]
img quadrature axis subtransient time constant with open-circuit stator winding [s]
τp pole pitch [m]
τv phase zone distribution
τA armature time constant [s]
τmec mechanical time constant [s]
Φ magnetic flux space vector [Wb] [Vs] or per-unit value
Φ magnetic flux [Wb] [Vs]
Φδ air gap flux [Wb] [Vs]
Φh main magnetic flux [Wb] [Vs]
ϕ magnetic flux, instantaneous value ϕ(t) [Wb] [Vs],
φ phase shift angle, power factor angle [rad] [°]
ψ magnetic flux linkage [Vs] or per-unit value
ψh flux linkage of a single phase [Vs] or per-unit value
ψm air-gap flux linkage [Vs] or per-unit value
ψs,u stator flux linkage integrated from the converter voltages [Vs] or per-unit value
ψs,i stator flux linkage calculated from the current model [Vs] or per-unit value
ψs0 initial flux linkage (∼ψPM) [Vs] or per-unit value
ψA armature reaction flux linkage [Vs] or per-unit value
ψC compensating winding flux linkage [Vs] or per-unit value
ψB commutating pole winding flux linkage [Vs] or per-unit value
ψF field winding flux linkage [Vs] or per-unit value
ψPM permanent magnet flux linkage [Vs] or per-unit value
ψtot total flux linkage of the machine [Vs] or per-unit value
Ω mechanical angular speed [rad/s] or per-unit value
Ωhs speed of high speed area starts at Ωhs or per-unit value
ω electric angular velocity [rad/s], angular frequency [rad/s] or per-unit value

Subscripts

0 section
1 primary, fundamental component, beginning of a phase, locked rotor torque, phase number
2 secondary, end of a phase, phase number
3 phase number
a armature, shaft
A armature
arm armouring
ad additional
av average
act actual
b base value, peak value of torque, blocking
bar concerning bar
bearing concerning bearing
C capacitor
c conductor, commutation
cp constant power
calc calculated
corr correction
cr, crit critical
D direct, damper
d direct, direct axis, distribution
DC direct current
E back emf (electromotive force)
e electrical, electric
eff effective
el electric, electrical
em electromagnetic
err error
est estimate
ext external
f, field, filter
filt filtered
F force, field
Fe iron
grid concerning a grid
i internal
k short circuit, ordinal
L load
LL line to line
m mutual, main, motor, mechanical
M motor
mag magnetizing, magnetic
max maximum
mec mechanical
meas measured
min minimum
N rated
n nominal, normal, normalized, normalization, orthogonal component
non-sal nonsaliency
new new value
old old value
p pole, pitch
ph phase
pu per unit value
PM permanent magnet
q quadrature, quadrature axis, zone
r rotor, rotor reference frame
ref reference
res reserve
s stator
sal saliency
sk skewing
slipring concerning a slip ring
sub subtransient
sum vector sum of currents
syn synchronous
sw switching
t tangential
tan tangential
tot total
tr transient
triangle triangle waveform
u pull-up torque
v zone, coil
w end winding leakage flux
x x-direction, axis
y y-direction, axis
z z-direction, phasor of voltage phasor graph
δ air gap
Φ flux
ν harmonic
σ leakage

Superscripts

^, peak/maximum value, amplitude
imaginary, apparent, reduced, referred, virtual, transient
* base winding, complex conjugate
s stator reference frame
r rotor reference frame
g general reference frame

Boldface symbols are used for space vectors

i current space vector, i = ix + jiy, i = iejθ [A] or per-unit value
i absolute or per-unit value of current space vector
I complex RMS phasor of the current