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More Incidents That Define Process Safety


More Incidents That Define Process Safety


1. Aufl.

von: CCPS (Center for Chemical Process Safety)

122,99 €

Verlag: Wiley
Format: EPUB
Veröffentl.: 14.10.2019
ISBN/EAN: 9781119561460
Sprache: englisch
Anzahl Seiten: 368

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Beschreibungen

<p>More Incidents that Define Process Safety book describes over 50 incidents which have had a significant impact on the chemical industry as well as the basic elements of process safety.  Each incident is presented in sufficient detail to gain an understanding of root causes for the event with a focus on lessons learned and the impact the incident had on process safety. Incidents are grouped by incident type including Reactive chemical; Fires; Explosions; Environmental/toxic releases; and Transportation incidents. The book also covers incidents from other industries that illustrate the safety management elements.</p> <p>The book builds on the first volume and adds incidents from China, India, Italy and Japan. Further at the time the first volume was being written, CCPS was developing a new generation of process safety management elements that were presented as risk based process safety; these elements are addressed in the incidents covered.</p>
<p><b>1 Introduction 41</b></p> <p>1.1 Why a Second Volume? 41</p> <p>1.2 CCPS Risk Based Process Safety Elements 42</p> <p>1.3 Human Performance 48</p> <p>1.4 Organization of This Book 48</p> <p>1.5 Engineering Design 49</p> <p>1.6 How to Use the Book 50</p> <p>1.7 Final Note 50</p> <p><b>2 Reactive Chemical Incidents 52</b></p> <p>2.1 Introduction 52</p> <p>2.2 T2 Laboratories Runaway Reaction and Explosion, Florida, US, 2007 53</p> <p>2.3 Hoechst Griesheim Runaway Reaction, Germany, 1993 60</p> <p>2.4 Arco Channelview Explosion, Texas, US, 1990 64</p> <p>2.5 Ammonium Nitrate Incidents 68</p> <p>2.6 West Fertilizer Company an Explosion, Texas, US, 2013 69</p> <p>2.7 RUI Hai International Logistics an Explosion, Tianjin, China, 2015 78</p> <p>2.8 Port Neal Ammonium Nitrate Explosion, Iowa, US, 1994 81</p> <p>2.9 Hickson & Welch Jet Flame, UK, 1992 86</p> <p>2.10 Other Incidents 92</p> <p>2.11 Additional Resources 93</p> <p><b>3 Fire Incidents 96</b></p> <p>3.1 Introduction 96</p> <p>3.2 Hoeganaes Metal Dust Fires, Tennessee, US, 2011... 97</p> <p>3.3 Chevron Richmond Refinery Fire, California, US, 2012 105</p> <p>3.4 Valero-Mckee LPG Refinery Fire, Texas, US, 2007 115</p> <p>3.5 BLSR Deflagration and Fire, Texas, US, 2003 121</p> <p>3.6 Similar Incidents 127</p> <p>3.7 Additional Resources 128</p> <p><b>4 Explosion Incidents 131</b></p> <p>4.1 Introduction 131</p> <p>4.2 Buncefield Storage Tank Overflow and Explosion, UK, 2005 135</p> <p>4.3 Petroleum Oil Lubricants Explosion, Jaipur, India 2009 145</p> <p>4.4 Celanese Pampa Explosion, Texas, US, 1987 151</p> <p>4.5 Williams Olefins Heat Exchanger Rupture, Louisiana, US, 2013 158</p> <p>4.6 Imperial Sugar Dust Explosion, Georgia, US, 2008 165</p> <p>4.7 Hayes Lemmerz Dust Explosion, Indiana, US, 2003 173</p> <p>4.8 Varanus Island Pipeline Explosion, Australia, 2008 182</p> <p>4.9 Natural Gas Purging Explosions 189</p> <p>4.10 Oil Storage Tank Explosion, Italy, 2006 194</p> <p>4.11 NDK Crystal Vessel Rupture, Illinois, 2009 199</p> <p>4.12 Similar Incidents 205</p> <p>4.13 Additional Resources 205</p> <p><b>5 Environmental and Toxic Release Incidents 209</b></p> <p>5.1 Introduction 209</p> <p>5.2 BP Macondo Well/Transocean Deepwater Horizon Fire, Explosion, and Environmental Release, Gulf of Mexico, US, 2010 210</p> <p>5.3 Freedom Industries, Inc. Chemical Spill, West Virginia, US 2014 222</p> <p>5.4 Millard Refrigerated Anhydrous Ammonia Release, Alabama, Us, 2010 228</p> <p>5.5 Dupont Methyl Mercaptan Release, Texas, US, 2014 234</p> <p>5.6 Dupont Phosgene Release, West Virginia, US, 2010 242</p> <p>5.7 DPC Enterprises, L.P. Chlorine Release, Missouri, US, 2002 249</p> <p>5.8 Georgia-Pacific Hydrogen Sulfide Poisoning, Alabama, US, 2002 257</p> <p>5.9 Citgo HF Release and Fire, Texas, US, 2009 262</p> <p>5.10 Hube Global HF Release in Gumi, South Korea, 2012 265</p> <p>5.11 Other Incidents 270</p> <p>5.12 Additional Resources 270</p> <p><b>6 Transportation Incidents 272</b></p> <p>6.1 Introduction 272</p> <p>6.2 Montreal, Maine & Atlantic Railway Derailment and Fire, Quebec, Canada, 2013 273</p> <p>6.3 Norfolk Southern Collision and Hazardous Materials Release, South Carolina, US, 2005 280</p> <p>6.4 Gaylord Chemical Nitrogen Tetroxide Release, Louisiana, US, 1995 284</p> <p>6.5 Pacific Gas and Electric Company Pipeline Rupture and Fire, California, US, 2010 288</p> <p>6.6 Additional Pipeline Releases 294</p> <p>6.7 Air France Flight AF 447 Rio De Janeiro to Paris, 2009 299</p> <p>6.8 Other Incidents 302</p> <p>6.9 Additional Resources 303</p> <p><b>7 Non-Oil/Chemical Incidents 304</b></p> <p>7.1 Introduction 304</p> <p>7.2 Fukushima Daiichi Nuclear Power Plant Release, Japan, 2011 305</p> <p>7.3 Sewol Ferry Sinking, South Korea, 2014 312</p> <p>7.4 Pike River Coal Mine Explosion, South Island, New Zealand, 2010 318</p> <p>7.5 Big Branch Mine Explosion, West Virginia, US, 2010 323</p> <p>7.6 University Laboratory Incidents 327</p> <p>7.7 Mars Climate Orbiter Mishap, 1999 334</p> <p>7.8 Other Incidents 336</p> <p>7.9 Additional Resources 337</p> <p>Appendix 1 338</p> <p>References 342</p>
<p><b>The Center for Chemical Process Safety (CCPS)</b> has been the world leader in developing and disseminating information on process safety management and technology since 1985. The CCPS, an industry technology alliance of the American Institute of Chemical Engineers (AIChE), has published over 90 books in its process safety guidelines and process safety concept books, and continues to issue new process safety-related training modules through its Safety in Chemical Engineering Education (SAChE) series.</p>
<p><b>PROVIDES REVIEW OF MORE THAN 50 MAJOR INCIDENTS, DESCRIBING HOW AND WHY THEY HAPPENED, LINKING MANAGEMENT SYSTEM FAILURES TO CCPS RISK BASED PROCESS SAFETY (RBPS) ELEMENTS</b> <p>Building on a previous volume published over a decade ago, this book describes over fifty <i>more</i> incidents/accidents that have occurred and that have had a significant impact on the safety, health, and well-being of people, the environment, and the business, including incidents from around the world. Each incident is examined and management system failures are related to the CCPS's RBPS elements describing an effective process safety management system. In addition, each incident is presented in sufficient detail to gain an understanding of root causes for the event, the impact the incident had, and focuses on lessons learned for improving process safety risk reduction efforts. The incidents are grouped by incident type, including: reactive chemicals; fires; explosions; environmental/toxic releases; and transportation incidents. The book also covers incidents from non-process-related industries that illustrate similar weaknesses in the basic process safety management elements. <p><i>More Incidents That Define Process Safety</i> provides the reader with a succinct RBPS Element-by-incident table in the appendix that identifies the RBPS elements contributing to each incident. Thus, this book consolidates and archives concise, relevant information on representative incidents so readers can apply the safety principles to their current operations. This book: <ul> <li>Presents and details major incidents worldwide, the factors leading up to them, as well as their impact</li> <li>Adds more incidents that have occurred since the first book, including more incidents across the world</li> <li>Includes photographs of the incidents' consequences and references for additional study</li> <li>Details how applying the CCPS's RBPS elements could have helped prevent the incident</li> <li>Applies lessons learned from major process and transportation incidents</li> <li>Incorporates events from other industries that have implications for the process industries</li> </ul> <p><i>More Incidents That Define Process Safety</i> is written to raise process safety awareness, to help readers learn from previous incidents, and to provide lessons to aid in preventing incident recurrence and improve process safety performance. It is a valuable reference for engineers, operations personnel, technicians, and managers involved in the design of, operation of, or business-related decision-making for facilities processing hazardous materials, especially facilities in the chemical, petroleum, refining, and pharmaceutical industries. It is also an insightful supplement that chemical engineering instructors can use to reinforce process safety risk reduction concepts throughout their course curricula. <p><b>The Center for Chemical Process Safety (CCPS)</b> has been the world leader in developing and disseminating information on process safety management and technology since 1985. The CCPS, an industry technology alliance of the American Institute of Chemical Engineers (AIChE), has published over 90 books in its process safety guidelines and process safety concept books, and continues to issue new process safety-related training modules through its Safety in Chemical Engineering Education (SAChE) series.

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